e10vq
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
[x] Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
For the quarterly period ended September 30, 2009
[ ] Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
For the transition period from to .
Commission file number 1-16091
POLYONE CORPORATION
(Exact name of registrant as specified in its charter)
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Ohio
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34-1730488 |
(State or other jurisdiction
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(I.R.S. Employer Identification No.) |
of incorporation or organization) |
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33587 Walker Road, Avon Lake, Ohio
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44012 |
(Address of principal executive offices)
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(Zip Code) |
Registrants telephone number, including area code: (440) 930-1000
Former name, former address and former fiscal year, if changed since last report: Not Applicable
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for
such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
[x] Yes [ ] No
Indicate by check mark whether the registrant has submitted electronically and posted on its
corporate Web site, if any, every Interactive Data File required to be submitted and posted
pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months
(or for such shorter period that the registrant was required to submit and post such files). [ ] Yes [ ] No
Indicate by check mark whether the
registrant is a large accelerated filer, an accelerated filer, a non-accelerated
filer, or a smaller reporting company. See the definitions of large accelerated
filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act. (Check one):
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Large accelerated filer [ ] |
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Accelerated filer [x]
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Non-accelerated filer [ ] (Do not check if a smaller reporting
company)
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Smaller reporting company [ ]
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Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act).
[ ] Yes [x] No
The number of outstanding shares of the registrants common stock, $0.01 par value, as of November
2, 2009 was 92,485,656.
TABLE OF CONTENTS
Part I Financial Information
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Item 1. |
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Financial Statements |
PolyOne Corporation and Subsidiaries
Condensed Consolidated Statements of Operations (Unaudited)
(In millions, except per share data)
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Three Months Ended |
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Nine Months Ended |
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September 30, |
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September 30, |
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2009 |
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2008 |
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2009 |
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2008 |
Sales |
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$ |
548.3 |
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$ |
735.1 |
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$ |
1,508.2 |
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$ |
2,196.9 |
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Cost of sales |
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441.0 |
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669.9 |
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1,255.4 |
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1,958.3 |
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Gross margin |
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107.3 |
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65.2 |
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252.8 |
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238.6 |
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Selling and administrative |
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56.3 |
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69.7 |
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203.6 |
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217.6 |
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Adjustment to impairment of goodwill |
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5.0 |
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Income from equity affiliates |
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5.2 |
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5.8 |
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28.6 |
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24.4 |
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Operating income |
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56.2 |
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1.3 |
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72.8 |
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45.4 |
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Interest expense, net |
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(8.5 |
) |
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(9.7 |
) |
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(26.1 |
) |
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(27.9 |
) |
Other expense, net |
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(1.2 |
) |
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(8.5 |
) |
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(2.7 |
) |
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Income (loss) before income taxes |
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46.5 |
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(8.4 |
) |
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38.2 |
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14.8 |
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Income tax benefit (expense) |
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3.1 |
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2.8 |
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5.6 |
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(5.1 |
) |
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Net income (loss) |
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$ |
49.6 |
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$ |
(5.6 |
) |
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$ |
43.8 |
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$ |
9.7 |
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Earnings (loss) per common share: |
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Basic earnings (loss) |
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$ |
0.54 |
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$ |
(0.06 |
) |
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$ |
0.47 |
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$ |
0.10 |
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Diluted earnings (loss) |
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$ |
0.53 |
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$ |
(0.06 |
) |
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$ |
0.47 |
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$ |
0.10 |
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Weighted-average shares used to compute earnings per share: |
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Basic |
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92.4 |
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92.9 |
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92.4 |
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92.9 |
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Diluted |
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93.9 |
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92.9 |
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93.0 |
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93.5 |
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See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
2
PolyOne Corporation and Subsidiaries
Condensed Consolidated Balance Sheets
(In millions)
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(Unaudited) |
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September 30, |
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December 31, |
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2009 |
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2008 |
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Assets |
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Current assets: |
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Cash and cash equivalents |
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$ |
241.0 |
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$ |
44.3 |
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Accounts receivable, net |
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297.2 |
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262.1 |
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Inventories |
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158.2 |
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197.8 |
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Deferred income tax assets |
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0.5 |
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1.0 |
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Other current assets |
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15.6 |
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19.9 |
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Total current assets |
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712.5 |
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525.1 |
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Property, net |
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395.6 |
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432.0 |
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Investment in equity affiliates and nonconsolidated subsidiary |
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21.4 |
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20.5 |
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Goodwill |
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159.0 |
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163.9 |
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Other intangible assets, net |
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66.7 |
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69.1 |
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Deferred income tax assets |
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0.5 |
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Other non-current assets |
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66.9 |
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66.6 |
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Total assets |
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$ |
1,422.1 |
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$ |
1,277.7 |
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Liabilities and Shareholders Equity |
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Current liabilities: |
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Current portion of long-term debt |
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$ |
39.9 |
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$ |
19.8 |
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Short-term debt |
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0.6 |
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6.2 |
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Accounts payable |
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260.1 |
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160.0 |
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Accrued expenses and other liabilities |
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116.7 |
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118.2 |
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Total current liabilities |
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417.3 |
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304.2 |
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Long-term debt |
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389.0 |
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408.3 |
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Postretirement benefits other than pensions |
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24.1 |
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80.9 |
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Pension benefits |
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206.8 |
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225.0 |
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Deferred income tax liabilities |
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4.3 |
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Other non-current liabilities |
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94.8 |
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83.4 |
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Shareholders equity |
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285.8 |
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175.9 |
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Total liabilities and shareholders equity |
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$ |
1,422.1 |
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$ |
1,277.7 |
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See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
3
PolyOne Corporation and Subsidiaries
Condensed Consolidated Statements of Cash Flows (Unaudited)
(In millions)
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Nine Months Ended |
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September 30, |
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2009 |
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2008 |
Operating Activities |
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Net income |
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$ |
43.8 |
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$ |
9.7 |
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Adjustments to reconcile net income to net cash provided by operating activities: |
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Depreciation and amortization |
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49.8 |
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51.8 |
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Deferred income tax provision (benefit) |
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9.4 |
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(5.1 |
) |
Provision for doubtful accounts |
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3.0 |
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5.3 |
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Stock compensation expense |
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2.2 |
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2.2 |
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Adjustment to impairment of goodwill |
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5.0 |
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Asset write-downs and impairment charges |
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7.7 |
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0.5 |
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Companies carried at equity: |
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Income from equity affiliates |
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(28.6 |
) |
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(24.4 |
) |
Dividends and distributions received |
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27.6 |
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20.8 |
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Change in assets and liabilities, net of acquisition: |
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Increase in accounts receivable |
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(20.2 |
) |
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(74.4 |
) |
Decrease (increase) in inventories |
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39.9 |
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(34.9 |
) |
Increase in accounts payable |
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97.8 |
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36.1 |
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(Decrease) increase in sale of accounts receivable |
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(14.2 |
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25.8 |
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(Decrease) increase in accrued expenses and other |
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(6.3 |
) |
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3.6 |
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Net cash provided by operating activities |
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216.9 |
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17.0 |
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Investing Activities |
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Capital expenditures |
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(15.9 |
) |
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(29.6 |
) |
Investment in affiliated company |
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(1.1 |
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Business acquisitions, net of cash acquired |
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(150.2 |
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Net cash used by investing activities |
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(15.9 |
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(180.9 |
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Financing Activities |
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Change in short-term debt |
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(5.5 |
) |
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73.4 |
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Purchase of common stock for treasury |
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(8.0 |
) |
Issuance of long-term debt, net of debt issuance cost |
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77.8 |
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Repayment of long-term debt |
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(22.2 |
) |
Proceeds from exercise of stock options |
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1.1 |
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Net cash (used) provided by financing activities |
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(5.5 |
) |
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122.1 |
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Effect of exchange rate changes on cash |
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1.2 |
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0.6 |
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Increase (decrease) in cash and cash equivalents |
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196.7 |
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(42.4 |
) |
Cash and cash equivalents at beginning of period |
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44.3 |
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79.4 |
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Cash and cash equivalents at end of period |
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$ |
241.0 |
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$ |
37.0 |
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|
|
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|
See Accompanying Notes to the Unaudited Condensed Consolidated Financial Statements.
4
PolyOne Corporation and Subsidiaries
NOTES TO CONDENSED CONSOLIDATED
FINANCIAL STATEMENTS (UNAUDITED)
Note 1 Basis of Presentation
The accompanying unaudited condensed consolidated financial statements have been prepared in
accordance with the instructions to
Form 10-Q and, in the opinion of management, contain all
adjustments, consisting of normal recurring accruals, necessary to present fairly the financial
position, results of operations and cash flows for the periods presented. The preparation of
financial statements in conformity with generally accepted accounting principles requires
management to make estimates and assumptions that affect the amounts reported in the financial
statements and accompanying notes. Actual results could differ from these estimates. These interim
financial statements should be read in conjunction with the financial statements and accompanying
notes included in our 2008 Annual Report on Form 10-K.
Operating results for the three-month and nine-month periods ended September 30, 2009 are not
necessarily indicative of the results that may be attained in subsequent periods or for the year
ending December 31, 2009.
Reclassification Certain prior year amounts have been reclassified to conform to the current
year presentation.
Note 2 New Accounting Pronouncements
Consolidation In June 2009, the Financial Accounting Standards Board (FASB) issued new
guidance that modifies how a company determines when an entity that is insufficiently capitalized
or is not controlled through voting (or similar rights) should be consolidated. The new guidance
clarifies that the determination of whether a company is required to consolidate an entity is based
on, among other things, an entitys purpose and design and a companys ability to direct the
activities of the entity that most significantly impact the entitys economic performance. A
requirement of the new guidance is an ongoing reassessment of whether a company is the primary
beneficiary of a variable interest entity. Additional disclosures are also required about a
companys involvement in variable interest entities and any significant changes in risk exposure
due to that involvement. The new requirements are effective for fiscal years beginning after
November 15, 2009 and is effective for us on January 1, 2010. We are currently evaluating the
impact, if any, that the adoption of the new guidance will have on our financial condition, results
of operations and disclosures.
Subsequent Events In May 2009, the FASB issued new guidance to establish general standards
of accounting for and disclosures of events that occur after the balance sheet date but before
financial statements are issued or are available to be issued. The new guidance also requires
entities to disclose the date through which subsequent events were evaluated as well as the
rationale for the date that was selected and is effective for interim and annual periods ending
after June 15, 2009. Refer to Note 18, Subsequent Events.
Financial Instruments On April 9, 2009, the FASB issued guidance regarding interim disclosures
about fair value of financial instruments. The new guidance is intended to enhance consistency in
financial reporting by increasing the frequency of fair value disclosures. Refer to Note 16,
Financial Instruments, for information on our assets and liabilities measured at fair value.
Fair Value Measurements and Disclosures In September 2006, the FASB issued new guidance
regarding fair value measurements, which defines fair value, establishes the framework for
measuring fair value under U.S. generally accepted accounting principles and expands disclosures
about fair value measurements. In February 2008, the FASB issued further guidance that delayed the
effective date of fair value measurements for all nonfinancial assets and nonfinancial liabilities,
except those that are recognized or disclosed at fair value in the financial statements on a
recurring basis, to fiscal years beginning after November 15, 2008. The adoption of this new
guidance on January 1, 2009, for all nonfinancial assets and nonfinancial liabilities, did not have
a material impact on our financial statements. See Note 15, Fair Value, for information on our
assets and liabilities measured at fair value.
Business Combinations In December 2007, the FASB issued new guidance that establishes principles
over the method entities use to recognize and measure assets acquired and liabilities assumed in a
business combination and enhances disclosures of business combinations. The new guidance is
effective for business combinations completed on or after
5
January 1, 2009. The impact of the adoption of this new guidance will depend on the nature and
significance of future acquisitions.
Derivatives and Hedging In March 2008, the FASB issued new guidance that requires qualitative
disclosures about objectives and strategies for using derivatives, quantitative disclosures about
fair value amounts of and gains and losses on derivative instruments, and disclosures about
credit-risk-related contingent features in derivative agreements. This new guidance is effective
for fiscal years beginning after November 15, 2008. The adoption of this guidance on January 1,
2009 did not materially impact our financial statements. See Note 16, Financial Instruments, for
information on our derivatives and the required disclosures.
Note 3 Goodwill
The following table details the changes in the carrying amount of goodwill during the nine
months ended September 30, 2009:
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Nine Months Ended |
(In millions) |
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September 30, 2009 |
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Balance at beginning of the period |
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$ |
163.9 |
|
Adjustment to December 31, 2008 impairment charge |
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|
(5.0 |
) |
Translation and other adjustments |
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|
0.1 |
|
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|
Balance at end of the period |
|
$ |
159.0 |
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|
Goodwill as of September 30, 2009 and December 31, 2008, by operating segment, was as follows:
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September 30, |
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December 31, |
(In millions) |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
International Color and Engineered Materials |
|
$ |
72.1 |
|
|
$ |
72.0 |
|
Specialty Engineered Materials |
|
|
44.1 |
|
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|
44.1 |
|
Specialty Color, Additives and Inks |
|
|
33.8 |
|
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|
33.8 |
|
Performance Products and Solutions |
|
|
7.4 |
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|
12.4 |
|
PolyOne Distribution |
|
|
1.6 |
|
|
|
1.6 |
|
|
|
|
|
|
Total |
|
$ |
159.0 |
|
|
$ |
163.9 |
|
|
|
|
|
|
As previously disclosed in our 2008 Annual Report on Form 10-K, during the fourth quarter of
2008, we noted indicators of potential impairment of our long-lived assets and goodwill. Based on
the results of our preliminary review, we recorded a non-cash impairment charge of $170.0 million
in the fourth quarter of 2008. Upon completion of the analysis in the first quarter of 2009, we
revised our estimate of goodwill impairment as of December 31, 2008 to $175.0 million, of which
$147.8 million and $27.2 million relates to the Geon Compounds and Specialty Coatings reporting
units, respectively. Adjustments of $12.4 million and ($7.4) million related to the goodwill
impairment charge for Specialty Coatings and Geon Compounds, respectively, were recorded in the
first quarter of 2009 on the line Adjustment to impairment of goodwill and is reflected on the line
Corporate and eliminations in Note 13, Segment Information.
6
Note 4 Inventories
Components of inventories are as follows:
|
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|
|
September 30, |
|
December 31, |
(In millions) |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
At FIFO or average cost, which approximates current cost: |
|
|
|
|
|
|
|
|
Finished products |
|
$ |
106.2 |
|
|
$ |
127.4 |
|
Work in process |
|
|
2.8 |
|
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|
2.1 |
|
Raw materials and supplies |
|
|
75.7 |
|
|
|
109.9 |
|
|
|
|
|
|
|
|
|
184.7 |
|
|
|
239.4 |
|
Reserve to reduce certain inventories to LIFO cost basis |
|
|
(26.5 |
) |
|
|
(41.6 |
) |
|
|
|
|
|
|
|
$ |
158.2 |
|
|
$ |
197.8 |
|
|
|
|
|
|
Note 5 Property
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|
|
September 30, |
|
December 31, |
(In millions) |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
Land and land improvements |
|
$ |
40.7 |
|
|
$ |
40.7 |
|
Buildings |
|
|
278.9 |
|
|
|
278.6 |
|
Machinery and equipment |
|
|
912.8 |
|
|
|
912.0 |
|
|
|
|
|
|
|
|
|
1,232.4 |
|
|
|
1,231.3 |
|
Less accumulated depreciation and amortization |
|
|
(836.8 |
) |
|
|
(799.3 |
) |
|
|
|
|
|
|
|
$ |
395.6 |
|
|
$ |
432.0 |
|
|
|
|
|
|
During the nine months ended September 30, 2009, we recognized accelerated depreciation of
$7.5 million as a result of certain plant closures. See Note 9, Employee Separation and Plant
Phaseout, for further discussion.
Note 6 Income Taxes
For the third quarter of 2009, we recognized an income tax benefit of $3.1 million, compared
to a benefit of $2.8 million in the third quarter of 2008. For the first nine months of 2009, we
recognized an income tax benefit of $5.6 million compared to income tax expense of $5.1 million
during the same period of 2008. We record our interim provision for income taxes based on our
estimated annual effective tax rate as well as certain items discrete to the current period. Our
interim provision as well as our estimated annual effective tax rate is impacted by a number of
factors including our U.S. federal and state and foreign income tax loss carryforwards and our
ability to use them, as well as changes to our unrealized tax benefits.
We decreased existing valuation allowances against our deferred tax assets by $28.4 million in the
third quarter of 2009. During the first nine months of 2009, we decreased these same valuation
allowances by $34.6 million. The non-cash benefit to income tax expense for the third quarter and
first nine months of 2009 was $15.3 million and $12.6 million, respectively, and related to various
U.S. federal, state, local and foreign deferred tax assets. The remaining decrease of $13.1
million and $22.0 million, respectively, related to pension and postretirement health care
liabilities and was recorded as an increase to accumulated other comprehensive income. We review
all valuation allowances related to deferred tax assets and will adjust these reserves when
appropriate.
During the third quarter of 2009, we recognized $3.4 million of benefit related to a state tax
refund.
Note 7 Investment in Equity Affiliates
The results of operations of SunBelt Chlor-Alkali Partnership (SunBelt), our significant
equity investment, are included in the Resin and Intermediates segment. We own 50% of SunBelt.
7
The following table presents SunBelts summarized financial results for the periods indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 30, |
|
September 30, |
(Dollars in millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
36.9 |
|
|
$ |
43.1 |
|
|
$ |
135.1 |
|
|
$ |
123.3 |
|
Operating income |
|
$ |
11.6 |
|
|
$ |
22.4 |
|
|
$ |
59.2 |
|
|
$ |
59.9 |
|
Partnership income as reported by SunBelt |
|
$ |
9.6 |
|
|
$ |
20.3 |
|
|
$ |
53.2 |
|
|
$ |
53.6 |
|
PolyOnes ownership of SunBelt |
|
|
50 |
% |
|
|
50 |
% |
|
|
50 |
% |
|
|
50 |
% |
|
|
|
|
|
|
|
|
|
Equity affiliate earnings recorded by PolyOne |
|
$ |
4.8 |
|
|
$ |
10.2 |
|
|
$ |
26.6 |
|
|
$ |
26.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
December 31, |
(In millions) |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
Current assets |
|
$ |
36.4 |
|
|
$ |
22.4 |
|
Non-current assets |
|
|
97.6 |
|
|
|
107.7 |
|
|
|
|
|
|
Total assets |
|
|
134.0 |
|
|
|
130.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities |
|
|
22.0 |
|
|
|
19.7 |
|
Non-current liabilities |
|
|
97.5 |
|
|
|
97.5 |
|
|
|
|
|
|
Total liabilities |
|
|
119.5 |
|
|
|
117.2 |
|
|
|
|
|
|
Partnership capital |
|
$ |
14.5 |
|
|
$ |
12.9 |
|
|
|
|
|
|
Other investments in equity affiliates are discussed below.
The BayOne Urethane Systems, L.L.C. equity affiliate (owned 50%) is included in the Specialty
Color, Additives and Inks operating segment. The Performance Products and Solutions operating
segment includes the Geon Polimeros Andinos equity affiliate (owned 50%). Combined summarized
financial information for these equity affiliates follows.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 30, |
|
September 30, |
(Dollars in millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
20.9 |
|
|
$ |
44.8 |
|
|
$ |
63.3 |
|
|
$ |
90.6 |
|
Operating income |
|
$ |
1.2 |
|
|
$ |
0.8 |
|
|
$ |
4.8 |
|
|
$ |
5.4 |
|
Partnership income as reported by other equity affiliates |
|
$ |
1.0 |
|
|
$ |
0.7 |
|
|
$ |
4.1 |
|
|
$ |
4.6 |
|
PolyOnes ownership of other equity affiliates |
|
|
50 |
% |
|
|
50 |
% |
|
|
50 |
% |
|
|
50 |
% |
|
|
|
|
|
|
|
|
|
Equity affiliate earnings recorded by PolyOne |
|
$ |
0.4 |
|
|
$ |
0.3 |
|
|
$ |
2.0 |
|
|
$ |
2.3 |
|
|
|
|
|
|
|
|
|
|
During the third quarter of 2008, we recorded a non-cash impairment charge of $2.6 million
related to our proportionate share of a write-down of goodwill of Geon Polimeros Andinos. The
impairment charge, included in Income from equity affiliates and minority interest on the condensed
consolidated statements of operations and reflected on the line Corporate and eliminations in Note
13, Segment Information, mainly resulted from declines in current and projected operating results
and cash flows of the equity affiliate. Also, in the third quarter of 2008, we recorded a $2.1
million charge related to an impairment of our investment in Geon Polimeros Andinos. These
impairments are not reflected in the above equity affiliate earnings because they are excluded as a
measure of segment operating income or loss that is reported to and reviewed by the chief operating
decision maker (See Note 13, Segment Information). These impairments are recorded in Income from
equity affiliates and minority interest in the condensed consolidated statements of operations.
8
Note 8 Weighted-Average Shares Used in Computing Earnings Per Share
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 30, |
|
September 30, |
(In millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average shares outstanding basic |
|
|
92.4 |
|
|
|
92.9 |
|
|
|
92.4 |
|
|
|
92.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average shares diluted: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average shares outstanding basic |
|
|
92.4 |
|
|
|
92.9 |
|
|
|
92.4 |
|
|
|
92.9 |
|
Plus dilutive impact of stock options and awards |
|
|
1.5 |
|
|
|
|
|
|
|
0.6 |
|
|
|
0.6 |
|
|
|
|
|
|
|
|
|
|
Weighted-average shares diluted |
|
|
93.9 |
|
|
|
92.9 |
|
|
|
93.0 |
|
|
|
93.5 |
|
|
|
|
|
|
|
|
|
|
Basic earnings per common share is computed as net income available to common shareholders
divided by the weighted average basic shares outstanding. Diluted earnings per common share is
computed as net income available to common shareholders divided by the weighted average diluted
shares outstanding. Pursuant to FASB ASC Topic 260, Earnings Per Share, when a loss is reported,
the denominator of diluted earnings per share is not adjusted for the dilutive impact of stock
options and other equity awards as doing so will result in anti-dilution. Therefore, for the
three-month period ended September 30, 2008, basic weighted-average shares outstanding are used in
calculating diluted earnings per share.
Outstanding stock options and stock appreciation rights with exercise prices greater than the
average price of the common shares and certain other equity awards are anti-dilutive and are not
included in the computation of diluted earnings per share. For the three-month and nine-month
periods ended September 30, 2009, 5.5 million and 5.9 million, respectively, of these options and
awards were excluded from the computation of diluted earnings per share. For the three-month and
nine-month periods ended September 30, 2008, 5.8 million and 5.6 million, respectively, of these
options and awards were excluded from the computation of diluted earnings per share.
Note 9 Employee Separation and Plant Phaseout
Management has undertaken certain restructuring initiatives to improve profitability, and as a
result, we have incurred employee separation and plant phaseout costs. Employee separation and
plant phaseout costs are reflected on the line Corporate and eliminations in Note 13, Segment
Information. For further discussion of these initiatives, see Note 4, Employee Separation and Plant
Phaseout, of the consolidated financial statements and the accompanying notes included in our 2008
Annual Report on Form 10-K.
A summary of total employee separation and plant phaseout costs for the three-month and nine-month
periods ended September 30, 2009 and 2008, including where the charges are recorded in the
accompanying condensed consolidated statements of operations, follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 30, |
|
September 30, |
(In millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
$ |
10.5 |
|
|
$ |
11.5 |
|
|
$ |
23.2 |
|
|
$ |
11.9 |
|
Selling and administrative |
|
|
1.6 |
|
|
|
0.1 |
|
|
|
2.0 |
|
|
|
1.2 |
|
|
|
|
|
|
|
|
|
|
Total employee separation and plant phaseout |
|
$ |
12.1 |
|
|
$ |
11.6 |
|
|
$ |
25.2 |
|
|
$ |
13.1 |
|
|
|
|
|
|
|
|
|
|
Cash payments during the three-month periods ended September 30, 2009 and 2008 were $6.6
million and $1.8 million, respectively. Cash payments during the nine-month periods ended September
30, 2009 and 2008 were $26.9 million and $2.4 million, respectively. Included in Cost of sales for
the three-month and nine-month periods ended September 30, 2009 were charges of $2.1 million and
$7.5 million, respectively, for accelerated depreciation on assets related to these restructuring
initiatives.
9
In July 2008, we announced the restructuring of certain manufacturing assets, including the closure
of seven production facilities in North America and one in the United Kingdom. In January 2009, we
announced further cost saving measures that include eliminating approximately 370 positions
worldwide, implementing reduced work schedules for another 100 to 300 employees, closing our
Niagara, Ontario facility and idling certain other capacity. We expect to incur one-time pre-tax
charges of approximately $66 million related to these actions, including cash costs of
approximately $40 million related to severance and site closure costs and non-cash charges of
approximately $26 million related to asset write-downs and accelerated depreciation. We recognized
charges of $38.3 million in 2008 and an additional $25.2 million in the nine-month period ended
September 30, 2009. We expect to incur approximately $3 million of additional cash costs associated
with these activities, most of which will be recognized during the fourth quarter of 2009.
The following table details the charges and changes to the reserves associated with these
restructuring initiatives for the nine-month period ended September 30, 2009:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee Separation |
|
Plant Phaseout Costs |
|
|
|
|
Number of |
|
|
|
|
|
Cash |
|
Asset |
|
|
(Dollars in millions) |
|
Employees |
|
Costs |
|
Closure |
|
Write-downs |
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Realignment of certain
manufacturing plants |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at January 1, 2009 |
|
|
526 |
|
|
$ |
23.7 |
|
|
$ |
0.7 |
|
|
$ |
|
|
|
$ |
24.4 |
|
Charge |
|
|
170 |
|
|
|
2.9 |
|
|
|
7.1 |
|
|
|
15.2 |
|
|
|
25.2 |
|
Utilized |
|
|
(686 |
) |
|
|
(20.6 |
) |
|
|
(6.3 |
) |
|
|
(15.2 |
) |
|
|
(42.1 |
) |
Impact of foreign currency translation |
|
|
|
|
|
|
(0.6 |
) |
|
|
|
|
|
|
|
|
|
|
(0.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
Balance at September 30, 2009 |
|
|
10 |
|
|
$ |
5.4 |
|
|
$ |
1.5 |
|
|
$ |
|
|
|
$ |
6.9 |
|
|
|
|
|
|
|
|
|
|
|
|
In addition to the above, during the nine-month periods ended September 30, 2009 and 2008, we
paid $0.7 million and $0.9 million, respectively, related to executive severance. Our liability for
unpaid severance costs was $0.4 million at September 30, 2009 and will be paid over the next 12
months.
Note 10 Employee Benefit Plans
Components of defined benefit pension plan costs are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 30, |
|
September 30, |
(In millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
0.4 |
|
|
$ |
0.4 |
|
|
$ |
1.1 |
|
|
$ |
1.0 |
|
Interest cost |
|
|
8.4 |
|
|
|
8.1 |
|
|
|
24.1 |
|
|
|
24.3 |
|
Expected return on plan assets |
|
|
(6.3 |
) |
|
|
(8.3 |
) |
|
|
(17.1 |
) |
|
|
(24.9 |
) |
Curtailment gain |
|
|
|
|
|
|
|
|
|
|
(0.5 |
) |
|
|
|
|
Amortization of unrecognized
losses, transition obligation
and prior service cost |
|
|
1.7 |
|
|
|
2.1 |
|
|
|
10.2 |
|
|
|
6.1 |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
4.2 |
|
|
$ |
2.3 |
|
|
$ |
17.8 |
|
|
$ |
6.5 |
|
|
|
|
|
|
|
|
|
|
On January 15, 2009, our Board of Directors approved and adopted changes to the Geon
Pension Plan (Geon Plan), the Benefit Restoration Plan (BRP), the voluntary retirement savings
plan (RSP) and the Supplemental Retirement Benefit Plan (SRP). Effective March 20, 2009, the
amendments permanently froze future benefit accruals and provided that participants will not
receive credit under the Geon Plan or the BRP for any eligible earnings paid on or after that
date. All accrued benefits under the Geon Plan and the BRP will remain intact, and service
credits for vesting and retirement eligibility will continue in accordance with the terms of
the Geon Plan and the BRP. The amendments to the RSP and SRP provide that transition
contributions under the RSP and the SRP were eliminated after March 20, 2009.
10
Components of postretirement health care plan benefit costs are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 30, |
|
September 30, |
(In millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
0.1 |
|
|
$ |
0.1 |
|
|
$ |
0.2 |
|
|
$ |
0.3 |
|
Interest cost |
|
|
1.1 |
|
|
|
1.5 |
|
|
|
4.0 |
|
|
|
4.5 |
|
Expected return on plan assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Curtailment gain |
|
|
(21.1 |
) |
|
|
|
|
|
|
(21.1 |
) |
|
|
|
|
Amortization of unrecognized
losses, transition obligation
and prior service cost |
|
|
(2.4 |
) |
|
|
(1.1 |
) |
|
|
(4.2 |
) |
|
|
(3.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
$ |
(22.3 |
) |
|
$ |
0.5 |
|
|
$ |
(21.1 |
) |
|
$ |
1.5 |
|
|
|
|
|
|
|
|
|
|
On September 1, 2009, we adopted changes to our postretirement healthcare plan whereby,
effective January 1, 2010, the plan, for certain eligible retirees, will be discontinued, and
benefits will be phased out through December 31, 2012 (the plan change). As a result, we
recognized a curtailment gain of $21.1 million related to unrecognized prior service costs as
of the date of the plan change in our third quarter of 2009. This gain is reflected in selling
and administrative expenses in our statement of operations. Additionally, as a result of the
plan change, our liability for postretirement healthcare was reduced by $58.1 million. This
reduction of the liability and unrecognized actuarial losses of approximately $9.5 million are
recognized in accumulated other comprehensive income.
Note 11 Financing Arrangements
Short-term debt At September 30, 2009, $0.6 million of short-term notes issued by certain
of our European subsidiaries was outstanding.
Long-term debt Long-term debt consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
December 31, |
(Dollars in millions) |
|
2009(1) |
|
2008(1) |
|
|
|
|
|
|
|
|
|
8.875% senior notes due May 2012 |
|
$ |
279.4 |
|
|
$ |
279.2 |
|
7.500% debentures due December 2015 |
|
|
50.0 |
|
|
|
50.0 |
|
Medium-term notes: |
|
|
|
|
|
|
|
|
6.91% medium-term notes due October 2009 |
|
|
20.0 |
|
|
|
19.8 |
|
6.52% medium-term notes due February 2010 |
|
|
19.9 |
|
|
|
19.6 |
|
6.58% medium-term notes due February 2011 |
|
|
19.6 |
|
|
|
19.5 |
|
Credit facility borrowings, facility expires March 2011 |
|
|
40.0 |
|
|
|
40.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total long-term debt |
|
|
428.9 |
|
|
|
428.1 |
|
Less current portion |
|
|
39.9 |
|
|
|
19.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total long-term debt, net of current portion |
|
$ |
389.0 |
|
|
$ |
408.3 |
|
|
|
|
|
|
|
|
|
(1) |
|
Book values include unamortized discounts and adjustments related to hedging
instruments, as applicable. |
Current maturities of long-term debt at September 30, 2009 includes $20.0 million of our 6.91%
medium-term notes, which were paid on October 6, 2009, and $19.9 million of our 6.52% medium-term
notes due February 23, 2010.
We are exposed to market risk from changes in interest rates on debt obligations and from changes
in foreign currency exchange rates. Information about these risks and exposure management is
included in Item 7A Quantitative and Qualitative Disclosures about Market Risk in our 2008 Annual
Report on Form 10-K. There have been no material changes in the market risk from December 31, 2008
to September 30, 2009.
Note 12 Sale of Accounts Receivable
Accounts receivable consist of the following:
11
|
|
|
|
|
|
|
|
|
|
|
September 30, |
|
December 31, |
(In millions) |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
Trade accounts receivable |
|
$ |
142.4 |
|
|
$ |
141.6 |
|
Retained interest in securitized accounts receivable |
|
|
160.8 |
|
|
|
127.2 |
|
Allowance for doubtful accounts |
|
|
(6.0 |
) |
|
|
(6.7 |
) |
|
|
|
|
|
|
|
$ |
297.2 |
|
|
$ |
262.1 |
|
|
|
|
|
|
Under the terms of our receivables sale facility, we sell accounts receivable to PolyOne
Funding Corporation (PFC) and PolyOne Funding Canada Corporation (PFCC), both wholly owned,
bankruptcy-remote subsidiaries. PFC and PFCC, in turn, may sell an undivided interest in up to
$175.0 million and $25.0 million of these accounts receivable, respectively, to certain investors.
The receivables sale facility matures in June 2012. As of September 30, 2009, there was $103.4
million of availability remaining under the accounts receivable sale facility.
As of September 30, 2009 and December 31, 2008, accounts receivable totaling $160.8 million and
$141.4 million, respectively, were sold by us to PFC and PFCC. The maximum proceeds that PFC and
PFCC may receive under the
facility is limited to the lesser of $200.0 million or 85% of the eligible domestic and Canadian
accounts receivable sold. As of September 30, 2009, PFC and PFCC had not sold any of their
undivided interests in accounts receivable. As of December 31, 2008, PFC and PFCC had sold $14.2
million of their undivided interests in accounts receivable.
We retain an interest in the difference between the amount of trade receivables sold by us to PFC
and PFCC and the undivided interest sold by PFC and PFCC as of September 30, 2009 and December 31,
2008. As a result, the interest retained by us was $160.8 million and $127.2 million, as of
September 30, 2009 and December 31, 2008, respectively, and was included in Accounts receivable,
net on the accompanying condensed consolidated balance sheets.
The receivables sale facility also makes up to $40.0 million available for the issuance of standby
letters of credit as a sub-limit within the $200.0 million facility, of which $12.9 million was
used at September 30, 2009.
Note 13 Segment Information
Segment information for the three-month and nine-month periods ended September 30, 2009 and
2008, follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, 2009 |
|
Three Months Ended September 30, 2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
Sales to |
|
|
|
|
|
Segment |
|
Sales to |
|
|
|
|
|
Operating |
|
|
External |
|
|
|
|
|
Operating |
|
External |
|
|
|
|
|
Income |
(In millions) |
|
Customers |
|
Total Sales |
|
Income |
|
Customers |
|
Total Sales |
|
(Loss) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International Color and Engineered
Materials |
|
$ |
124.4 |
|
|
$ |
124.4 |
|
|
$ |
8.4 |
|
|
$ |
153.7 |
|
|
$ |
153.7 |
|
|
$ |
4.6 |
|
Specialty Engineered Materials |
|
|
47.2 |
|
|
|
53.6 |
|
|
|
5.9 |
|
|
|
57.6 |
|
|
|
66.1 |
|
|
|
5.0 |
|
Specialty Color, Additives and Inks |
|
|
51.6 |
|
|
|
52.2 |
|
|
|
5.2 |
|
|
|
59.1 |
|
|
|
60.1 |
|
|
|
4.7 |
|
Performance Products and Solutions |
|
|
162.4 |
|
|
|
180.9 |
|
|
|
12.0 |
|
|
|
251.4 |
|
|
|
274.4 |
|
|
|
5.3 |
|
PolyOne Distribution |
|
|
162.7 |
|
|
|
163.1 |
|
|
|
6.5 |
|
|
|
213.3 |
|
|
|
214.7 |
|
|
|
9.4 |
|
Resin and Intermediates |
|
|
|
|
|
|
|
|
|
|
3.8 |
|
|
|
|
|
|
|
|
|
|
|
9.6 |
|
Corporate and eliminations |
|
|
|
|
|
|
(25.9 |
) |
|
|
14.4 |
|
|
|
|
|
|
|
(33.9 |
) |
|
|
(37.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
548.3 |
|
|
$ |
548.3 |
|
|
$ |
56.2 |
|
|
$ |
735.1 |
|
|
$ |
735.1 |
|
|
$ |
1.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, 2009 |
|
Nine Months Ended September 30, 2008 |
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
|
|
|
Segment |
|
|
Sales to |
|
|
|
|
|
Operating |
|
Sales to |
|
|
|
|
|
Operating |
|
|
External |
|
|
|
|
|
Income |
|
External |
|
|
|
|
|
Income |
(In millions) |
|
Customers |
|
Total Sales |
|
(Loss) |
|
Customers |
|
Total Sales |
|
(Loss) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International Color and Engineered
Materials |
|
$ |
333.5 |
|
|
$ |
333.5 |
|
|
$ |
13.9 |
|
|
$ |
491.0 |
|
|
$ |
491.0 |
|
|
$ |
22.8 |
|
Specialty Engineered Materials |
|
|
138.1 |
|
|
|
155.1 |
|
|
|
11.0 |
|
|
|
175.2 |
|
|
|
197.9 |
|
|
|
11.1 |
|
12
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, 2009 |
|
Nine Months Ended September 30, 2008 |
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
|
|
|
Segment |
|
|
Sales to |
|
|
|
|
|
Operating |
|
Sales to |
|
|
|
|
|
Operating |
|
|
External |
|
|
|
|
|
Income |
|
External |
|
|
|
|
|
Income |
(In millions) |
|
Customers |
|
Total Sales |
|
(Loss) |
|
Customers |
|
Total Sales |
|
(Loss) |
|
Specialty Color, Additives and Inks |
|
|
144.6 |
|
|
|
146.2 |
|
|
|
9.7 |
|
|
|
177.1 |
|
|
|
179.3 |
|
|
|
11.0 |
|
Performance Products and Solutions |
|
|
458.2 |
|
|
|
510.0 |
|
|
|
35.4 |
|
|
|
733.7 |
|
|
|
807.4 |
|
|
|
18.9 |
|
PolyOne Distribution |
|
|
433.8 |
|
|
|
435.1 |
|
|
|
15.3 |
|
|
|
619.9 |
|
|
|
624.0 |
|
|
|
21.9 |
|
Resin and Intermediates |
|
|
|
|
|
|
|
|
|
|
23.5 |
|
|
|
|
|
|
|
|
|
|
|
24.2 |
|
Corporate and eliminations |
|
|
|
|
|
|
(71.7 |
) |
|
|
(36.0 |
) |
|
|
|
|
|
|
(102.7 |
) |
|
|
(64.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
1,508.2 |
|
|
$ |
1,508.2 |
|
|
$ |
72.8 |
|
|
$ |
2,196.9 |
|
|
$ |
2,196.9 |
|
|
$ |
45.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Note 14 Commitments and Contingencies
We have been notified by federal and state environmental agencies and by private parties that
we may be a potentially responsible party (PRP) in connection with the investigation and
remediation of certain environmental waste disposal sites. While government agencies frequently
assert that PRPs are jointly and severally liable at these sites, in our experience, the interim
and final allocations of liability costs are generally made based on the relative contribution of
waste. We believe that our potential continuing liability with respect to these sites will not have
a material adverse effect on our consolidated financial position, results of operations or cash
flows. In addition, we initiate corrective and preventive environmental projects of our own to
ensure safe and lawful activities at our operations. We believe that compliance with current
governmental regulations at all levels will not have a material adverse effect on our financial
condition.
During the nine-month periods ended September 30, 2009 and 2008, we recognized $8.3 million and
$14.3 million, respectively, of expense related to environmental activities at all of our active
and inactive sites.
During August of 2009, we received $23.9 million from our former parent company, as partial
reimbursement of certain previously incurred environmental remediation costs. The gain associated
with this reimbursement is included in Cost of sales in our consolidated statement of operations.
Based on estimates that were prepared by our environmental engineers and consultants, we had
accrued $81.0 million at September 30, 2009 and $84.6 million at December 31, 2008 for probable
future environmental expenditures related to previously contaminated sites. The accruals represent
our best estimate of the remaining probable remediation costs, based upon information and
technology that is currently available and our view of the most likely remedy. Depending upon the
results of future testing, the ultimate remediation alternatives undertaken, changes in
regulations, new information, newly discovered conditions and other factors, it is reasonably
possible that we could incur additional costs in excess of the amount accrued at September 30,
2009. However, such additional costs, if any, cannot be currently estimated. Our estimate of the
liability may be revised as new regulations or technologies are developed or additional information
is obtained. Additional information related to environmental liabilities is in Note 13, Commitments
and Related-Party Information, to the consolidated financial statements included in our 2008 Annual
Report on Form 10-K.
We guarantee $54.8 million of SunBelts outstanding senior secured notes in connection with the
construction of a chlor-alkali facility in McIntosh, Alabama. This debt matures in equal annual
installments through 2017.
Note 15 Fair Value
The fair values of financial assets and liabilities are measured on a recurring or
non-recurring basis. Financial assets and liabilities measured on a recurring basis are those that
are adjusted to fair value each time a financial statement is prepared. Financial assets and
liabilities measured on a non-recurring basis are those that are adjusted to fair value when a
significant event occurs. In determining the fair value of financial assets and liabilities, we use
various valuation techniques. The availability of inputs observable in the market varies from
instrument to instrument and depends on a variety of factors including the type of instrument,
whether the instrument is actively traded, and other characteristics particular to the transaction.
For many financial instruments, pricing inputs are readily observable in the market, the valuation
methodology used is widely accepted by market participants, and the valuation does not require
significant management discretion. For other financial instruments, pricing inputs are less
observable in the market and may require management judgment.
We assess the inputs used to measure fair value using a three-tier hierarchy. The hierarchy
indicates the extent to which inputs used in measuring fair value are observable in the market.
Level 1 inputs include quoted prices for identical
13
instruments and are the most observable. Level 2 inputs include quoted prices for similar assets
and observable inputs such as interest rates, foreign currency exchange rates, commodity rates and
yield curves. Level 3 inputs are not observable in the market and include managements own
judgments about the assumptions market participants would use in pricing the asset or liability.
The following table presents information about our financial liabilities measured at fair value on
a recurring basis as of September 30, 2009 and indicates the level in the fair value hierarchy:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In millions) |
|
|
|
|
|
Fair Value Measurement Used |
|
|
|
|
|
|
|
|
|
|
Quoted Prices in Active |
|
|
|
|
|
|
Quoted Prices in |
|
Markets for Similar |
|
Other |
|
|
Recorded Value |
|
Active Markets for |
|
Instruments and |
|
Unobservable |
|
|
as of |
|
Identical Assets |
|
Observable |
|
Inputs |
Description |
|
September 30, 2009 |
|
(Level 1) |
|
Inputs (Level 2) |
|
(Level 3) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign exchange contracts |
|
$ |
0.8 |
|
|
|
|
|
|
$ |
0.8 |
|
|
|
|
|
Foreign exchange contracts are valued based on observable market spot and forward rates, and
accordingly, are classified within Level 2 of the fair value hierarchy.
In accordance with the provisions of FASB ASC Topic 350, Intangibles Goodwill and Other, we
assess the fair value of goodwill on a non-recurring basis. Accordingly, goodwill with a
preliminary carrying amount of $334.0 million as of
December 31, 2008 was adjusted to its implied
fair value of $159.0 million, resulting in an impairment charge of $175.0 million, of which $170.0
million was included in earnings for the three-month period ended December 31, 2008 and $5.0
million was included in earnings for the three-month period ended March 31, 2009. The implied fair
value of goodwill is determined based on significant unobservable inputs as summarized below, and
is classified within Level 3 of the fair value hierarchy.
We use a combination of two valuation methods, a market approach and an income approach, to
estimate the fair value of our reporting units. Absent an indication of fair value from a potential
buyer or similar specific transactions, we believe that the use of these two methods provides
reasonable estimates of the reporting units fair value and that these estimates are consistent
with how we believe a market participant would view the fair value of each of the reporting units.
Estimates of fair value using these methods reflects a number of factors, including projected
future operating results and business plans, economic projections, anticipated future cash flows,
comparable marketplace data within a consistent industry grouping and the cost of capital. There
are inherent uncertainties, however, related to these factors and to managements judgment in
applying them to this analysis. Nonetheless, management believes that the combination of these two
methods provides a reasonable approach to estimate the fair value of our reporting units.
The market approach is used to estimate fair value by applying sales, earnings and cash flow
multiples (derived from comparable publicly-traded companies with similar investment
characteristics of the reporting unit) to the reporting units operating performance adjusted for
non-recurring items. Management believes that this approach is appropriate as it provides an
estimate of fair value reflecting multiples associated with entities with operations and economic
characteristics comparable to our reporting units. The key estimates and assumptions that are used
to determine fair value under this approach include trailing twelve-month earnings before interest,
taxes, depreciation and amortization (EBITDA) and projected EBITDA based on consensus estimates as
reported by a third-party resource, which would approximate a market participants view, to
determine the market multiples to calculate the enterprise value.
The income approach is based on projected future debt-free cash flows discounted to present value
using factors that consider the timing and risk of the future cash flows. Management believes that
this approach is appropriate because it provides a fair value estimate based upon the reporting
units expected long-term operating and cash flow performance. This approach also mitigates most of
the impact of cyclical downturns that occur in the reporting units industry. The income approach
is based on a reporting units projection of operating results and cash flows discounted to present
value using a weighted-average cost of capital. The projection is based upon managements best
estimates of projected economic and market conditions over the related period including growth
rates, estimates of future expected changes in operating margins and cash expenditures. Other
significant estimates and assumptions include terminal value growth rates, terminal value margin
rates, future capital expenditures and changes in future working capital requirements based on
management projections.
In accordance with the provisions of FASB ASC Topic 360, Property, Plant, and Equipment, we assess
the fair value of our long-lived assets on a non-recurring basis. In the first nine months of 2009
we recorded impairment charges totaling
14
approximately $7.7 million for certain of the facilities that were closed as a result of the
realignment activities. Our estimates of fair value are based primarily on estimates from broker
opinions of value and appraisals of the assets. As these fair value measurements are based on
significant unobservable inputs, such as recent sales of comparable properties, they are classified
within Level 3 of the fair value hierarchy.
Note 16 Financial Instruments
We are exposed to certain risks relating to our ongoing business operations. The primary risk
managed by using derivative instruments is foreign exchange risk. Foreign exchange contracts are
entered into to manage foreign exchange risk associated with intercompany lending transactions
denominated in various foreign currencies. These derivative instruments are not treated as hedges
under FASB ASC Topic 815, Derivatives and Hedging.
The following table summarizes the notional amounts of our foreign exchange contracts at September
30, 2009:
|
|
|
|
|
|
|
|
|
|
|
September 30, 2009 |
Currency (In millions) |
|
Buy |
|
Sell |
|
|
|
|
|
|
|
|
|
|
|
|
U.S. Dollar |
|
$ |
71.6 |
|
|
|
|
|
Euro |
|
|
|
|
|
|
44.4 |
|
British pound |
|
|
|
|
|
£ |
3.8 |
|
The following table summarizes derivative information at September 30, 2009:
|
|
|
|
|
|
|
|
|
Balance Sheet |
|
|
(In millions) |
|
Location |
|
Fair Value |
|
|
|
|
|
|
|
|
|
|
Derivatives not designated as hedging instruments under FASB ASC 815: |
|
|
|
|
|
|
Foreign exchange forwards
|
|
Other assets
|
|
$ |
0.8 |
|
For the three-month period ended September 30, 2009, we recognized a loss of $2.3 million on
foreign exchange forwards not designated as hedging instruments under FASB ASC Topic 815. This loss
is included in Other expense, net.
Certain of our derivative instruments contain provisions that require collateral and require us to
increase collateral if the market value of the hedge is at a deficit of more than $0.15 million. If
we fail to meet this requirement, we would be in violation of those provisions and the counterparty
could request immediate payment on derivative instruments in net liability positions. All
derivative instruments with credit-risk-related contingent features were in an asset position as of
September 30, 2009.
The following summarizes the carrying amounts and fair values of our financial instruments as of
September 30, 2009:
|
|
|
|
|
|
|
|
|
(In millions) |
|
Carrying Amount |
|
Fair Value |
|
|
|
Cash and cash equivalents |
|
$ |
241.0 |
|
|
$ |
241.0 |
|
Long-term debt |
|
|
|
|
|
|
|
|
Credit facility borrowings |
|
|
40.0 |
|
|
|
40.0 |
|
7.500% debentures |
|
|
50.0 |
|
|
|
37.5 |
|
8.875% senior notes |
|
|
279.4 |
|
|
|
280.8 |
|
Medium-term notes |
|
|
59.5 |
|
|
|
58.3 |
|
15
Note 17 Comprehensive Income
The following table sets forth the reconciliation of net income (loss) to comprehensive
income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Nine Months Ended |
|
|
September 30, |
|
September 30, |
(In millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
Net income (loss) |
|
$ |
49.6 |
|
|
$ |
(5.6 |
) |
|
$ |
43.8 |
|
|
$ |
9.7 |
|
Amortization of unrecognized (losses) gains, transition obligation
and prior service costs |
|
|
(0.7 |
) |
|
|
0.6 |
|
|
|
5.5 |
|
|
|
1.8 |
|
Adjustment for supplemental executive retirement plan |
|
|
|
|
|
|
(1.3 |
) |
|
|
|
|
|
|
(1.3 |
) |
Net (loss) gain occurring in the year due to retiree plan amendments
(See Note 10) |
|
|
|
|
|
|
(3.9 |
) |
|
|
18.5 |
|
|
|
(3.9 |
) |
Net gain occurring in the year due to postretirement
healthcare plan amendments (See Note 10) |
|
|
37.0 |
|
|
|
|
|
|
|
37.0 |
|
|
|
|
|
Translation adjustment |
|
|
3.9 |
|
|
|
(13.3 |
) |
|
|
2.8 |
|
|
|
(4.6 |
) |
Other |
|
|
|
|
|
|
(0.2 |
) |
|
|
0.1 |
|
|
|
(0.6 |
) |
|
|
|
|
|
|
|
|
|
Total comprehensive income (loss) |
|
$ |
89.8 |
|
|
$ |
(23.7 |
) |
|
$ |
107.7 |
|
|
$ |
1.1 |
|
|
|
|
|
|
|
|
|
|
Note 18 Subsequent Events
On October 13, 2009, we sold Geon Polimeros Andinos, previously a 50% owned equity affiliate
of ours and part of the Performance Products and Solutions operating segment, to Mexichem
Compuestos, S.A. de C.V. We received cash proceeds of $13.5 million and will record a pre-tax gain
of approximately $2 million in our fourth quarter 2009 results of operations.
Events subsequent to September 30, 2009 have been evaluated through November 4, 2009, or the date
of issuance of these financial statements. There were no subsequent events requiring recognition
in these financial statements for the quarter ended September 30, 2009.
16
|
|
|
Item 2. |
|
Managements Discussion and Analysis of Financial Condition and Results of Operations |
Our Business
We are a premier provider of specialized polymer materials, services and solutions with operations
in thermoplastic compounds, specialty polymer formulations, color and additive systems,
thermoplastic resin distribution and specialty vinyl resins. We also have three equity investments:
one in a manufacturer of caustic soda and chlorine; one in a formulator of polyurethane compounds;
and one in a manufacturer of polyvinyl chloride (PVC) compound products. Headquartered in Avon
Lake, Ohio, we have employees at manufacturing sites and distribution facilities in North America,
Europe and Asia and equity investments in North America. We provide value to our customers through
our ability to link our knowledge of polymers and formulation technology with our manufacturing and
supply chain to provide an essential link between large chemical producers (our raw material
suppliers) and designers, assemblers and processors of plastics (our customers).
Highlights and Executive Summary
Selected Financial Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, |
|
Nine Months Ended September 30, |
(In millions) |
|
2009 |
|
2008 |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
$ |
548.3 |
|
|
$ |
735.1 |
|
|
$ |
1,508.2 |
|
|
$ |
2,196.9 |
|
Operating income |
|
$ |
56.2 |
|
|
$ |
1.3 |
|
|
$ |
72.8 |
|
|
$ |
45.4 |
|
Net income (loss) |
|
$ |
49.6 |
|
|
$ |
(5.6 |
) |
|
$ |
43.8 |
|
|
$ |
9.7 |
|
Sales in the third quarter and first nine months of 2009 declined 25.4% and 31.3%,
respectively, versus the corresponding periods in 2008. Volumes in the third quarter and first nine
months of 2009 declined 20.1% and 28.0%, respectively, compared to the corresponding periods in
2008. These results reflect the adverse impact of the global recession on demand levels across all
end markets. Particularly hardest hit were the transportation and building and construction end
markets. Changes in currency exchange rates had a negative impact on sales of 3.6% and 5.4% for the
third quarter and first nine months of 2009, respectively.
Operating income in the third quarter and first nine months of 2009 increased $54.9 million and
$27.4 million, respectively, versus the corresponding periods in 2008 primarily as a result of
third quarter 2009 gains of $21.1 million associated with the curtailment of our postretirement
healthcare plan and $23.9 million related to the reimbursement of previously incurred environmental
costs. Additionally, operating income was favorably impacted by improved mix, lower raw material
costs, the realization of restructuring savings, and an incremental benefit from LIFO related to
the significant inventory reduction in the United States in the first nine months of 2009. The
impact of the previously noted volume declines partially offset these favorable items in the third
quarter and first nine months of 2009 compared to the corresponding periods in 2008. Additionally,
we recognized charges of $12.1 million and $25.2 million related to restructuring and employee
separation in the third quarter and first nine months of 2009, respectively, as compared to $11.6
million and $13.1 million in the corresponding periods in 2008. Our operating income for the first
nine months of 2009 was also negatively impacted by the $5.0 million adjustment to our estimated
2008 year-end goodwill impairment charge. Changes in currency exchange rates unfavorably impacted
operating income by $1.0 million and $4.5 million, respectively, in the third quarter and first
nine months of 2009 as compared to the corresponding periods in 2008, driven mainly by the
strengthening of the U.S. dollar versus the Euro and Canadian dollar.
Net income increased $55.2 million and $34.1 million during the third quarter and first nine months
of 2009, respectively, as compared to the same periods in 2008 primarily due to the items discussed
in the paragraph above. Net interest expense was lower than in comparable prior periods primarily
due to lower average borrowing levels and lower average interest rates on our variable rate debt.
Income tax benefit for the first nine months of 2009 included $13.2 million of income tax benefits
and related interest income due to the favorable settlement of a foreign tax audit and a state tax
refund. These items were partially offset by $8.3 million of charges for similar items in the
second and third quarters of 2009.
17
Liquidity
|
|
|
|
|
|
|
|
|
|
|
September 30, 2009 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
241.0 |
|
|
$ |
44.3 |
|
Accounts receivable facility availability |
|
|
103.4 |
|
|
|
121.4 |
|
|
|
|
|
|
Liquidity |
|
$ |
344.4 |
|
|
$ |
165.7 |
|
|
|
|
|
|
Since December 31, 2008, our liquidity increased by $178.7 million to $344.4 million as the
increase in our cash balance has more than offset the decline in our borrowing capacity on the
accounts receivable facility. The increase in cash and cash equivalents of $196.7 million was
driven by substantially lower working capital investment in the first nine months of 2009 as
compared to year-end 2008.
Results of Operations Three-Month Period Ended September 30, 2009 versus the Three-Month
Period Ended September 30, 2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
VariancesFavorable |
|
|
Three Months Ended September 30, |
|
(Unfavorable) |
(Dollars in millions, except per share data) |
|
2009 |
|
2008 |
|
Change |
|
% Change |
|
Sales |
|
$ |
548.3 |
|
|
$ |
735.1 |
|
|
$ |
(186.8 |
) |
|
|
(25.4 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
441.0 |
|
|
|
669.9 |
|
|
|
228.9 |
|
|
|
34.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
Gross margin |
|
|
107.3 |
|
|
|
65.2 |
|
|
|
42.1 |
|
|
|
64.6 |
% |
Selling and administrative |
|
|
56.3 |
|
|
|
69.7 |
|
|
|
13.4 |
|
|
|
19.2 |
% |
Income from equity affiliates and minority interest |
|
|
5.2 |
|
|
|
5.8 |
|
|
|
(0.6 |
) |
|
|
(10.3 |
)% |
|
|
|
|
|
|
|
|
|
|
|
Operating income |
|
|
56.2 |
|
|
|
1.3 |
|
|
|
54.9 |
|
|
NM |
|
Interest expense, net |
|
|
(8.5 |
) |
|
|
(9.7 |
) |
|
|
1.2 |
|
|
|
12.4 |
% |
Other expense, net |
|
|
(1.2 |
) |
|
|
|
|
|
|
(1.2 |
) |
|
NM |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes |
|
|
46.5 |
|
|
|
(8.4 |
) |
|
|
54.9 |
|
|
NM |
|
Income tax benefit |
|
|
3.1 |
|
|
|
2.8 |
|
|
|
0.3 |
|
|
|
10.7 |
% |
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
49.6 |
|
|
$ |
(5.6 |
) |
|
$ |
55.2 |
|
|
NM |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings (loss) per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings (loss) |
|
$ |
0.54 |
|
|
$ |
(0.06 |
) |
|
|
|
|
|
|
|
|
Diluted earnings (loss) |
|
$ |
0.53 |
|
|
$ |
(0.06 |
) |
|
|
|
|
|
|
|
|
NM Not meaningful
Sales
Sales declined $186.8 million, or 25.4%, due to the effects of the global recession on demand
levels. The components of this decrease include the unfavorable impact of the decline in volumes,
which reduced sales 20.1% and the unfavorable impact of foreign exchange on sales of 3.6%. All
operating segments experienced a decline in sales. The end markets particularly hardest hit
globally were transportation and building and construction.
Cost of Sales
Cost of sales includes raw material, plant conversion, distribution and environmental remediation
related costs and plant related restructuring charges. These costs, as a percentage of sales,
declined to 80.4% in the third quarter of 2009 as compared to 91.1% in the third quarter of 2008.
Included in cost of sales for the third quarter of 2009 is a gain of $23.9 million associated with
the reimbursement of previously incurred environmental costs. Restructuring charges in cost of
sales were $10.5 million in the third quarter 2009 as compared to $11.5 million in the same period
in 2008. The primary drivers of the remaining quarter-over-quarter decline were lower raw material
costs, realization of restructuring savings and the LIFO benefit related to inventory reductions in
the United States.
Selling and Administrative
Selling and administrative costs include selling, technology, administrative functions, and general
corporate expenses. These costs were $13.4 million lower in the third quarter of 2009 due to the
impact of the $21.1 million curtailment gain,
18
savings from our restructuring activities and decreases in insurance and bad debt expense, which
were partially offset by increases in pension and incentive compensation expenses.
Income from Equity Affiliates
Income from equity affiliates is summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
September 30, |
(In millions) |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
SunBelt |
|
$ |
4.8 |
|
|
$ |
10.2 |
|
Other equity affiliates |
|
$ |
0.4 |
|
|
$ |
(4.4 |
) |
During the third quarter of 2009, income from equity affiliates declined $0.6 million. Lower
earnings from our SunBelt joint venture were due primarily to lower pricing for caustic soda,
partially offset by an increase in pricing and volume for chlorine as compared to the third quarter
of 2008. Also, in the third quarter of 2008, we recognized charges of $4.7 million related
to our investment in Geon Polimeros Andinos, a 50% owned equity affiliate.
Interest Expense, net
Interest expense, net declined $1.2 million in the third quarter of 2009 versus the third quarter
of 2008 due primarily to lower average borrowings and lower interest rates on our variable rate
debt. Included in interest expense, net for the third quarter of 2009 and 2008 was interest income
of $0.9 million and $0.8 million, respectively.
Other Expense, net
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
September 30, |
(In millions) |
|
2009 |
|
2008 |
|
Currency exchange gain |
|
$ |
1.7 |
|
|
$ |
1.2 |
|
Foreign exchange contracts loss |
|
|
(2.3 |
) |
|
|
(0.4 |
) |
Fees and discount on sale of trade receivables |
|
|
(0.4 |
) |
|
|
(0.6 |
) |
Other loss |
|
|
(0.2 |
) |
|
|
(0.2 |
) |
|
|
|
|
|
Other expense, net |
|
$ |
(1.2 |
) |
|
$ |
|
|
|
|
|
|
|
The expense related to the discount on sale of trade receivables was lower in the third
quarter of 2009 as we had no borrowings under our receivables sale facility.
Income Tax (Expense) Benefit
For the third quarter of 2009, we recognized an income tax benefit of $3.1 million compared to a
benefit of $2.8 million in the third quarter of 2008. We record our interim provision for income
taxes based on our estimated annual effective tax rate as well as certain items discrete to the
current period. Our interim provision as well as our estimated annual effective tax rate is
impacted by a number of factors including our U.S. federal, state and foreign income tax loss
carryforwards and our ability to use them, as well as changes to our unrealized tax benefits.
We decreased existing valuation allowances against our deferred tax assets by $28.4 million in the
third quarter of 2009. The non-cash benefit to income tax expense was $15.3 million and related to
various U.S. federal, state, local and foreign deferred tax assets. The remaining decrease of
$13.1 million related to pension and postretirement health care liabilities and was recorded as an
increase to accumulated other comprehensive income. We review all valuation allowances related to
deferred tax assets and will adjust these reserves when appropriate.
During the third quarter of 2009, we recognized $3.4 million of benefit related to a state tax
refund.
19
Results of Operations Nine-Month Period Ended September 30, 2009 versus the Nine-Month
Period Ended September 30, 2008
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
VariancesFavorable |
|
|
Nine Months Ended September 30, |
|
(Unfavorable) |
(Dollars in millions, except per share data) |
|
2009 |
|
2008 |
|
Change |
|
% Change |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
$ |
1,508.2 |
|
|
$ |
2,196.9 |
|
|
$ |
(688.7 |
) |
|
|
(31.3 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
1,255.4 |
|
|
|
1,958.3 |
|
|
|
702.9 |
|
|
|
35.9 |
% |
|
|
|
|
|
|
|
|
|
Gross margin |
|
|
252.8 |
|
|
|
238.6 |
|
|
|
14.2 |
|
|
|
6.0 |
% |
Selling and administrative |
|
|
203.6 |
|
|
|
217.6 |
|
|
|
14.0 |
|
|
|
6.4 |
% |
Adjustment to impairment of goodwill |
|
|
5.0 |
|
|
|
|
|
|
|
(5.0 |
) |
|
NM |
|
Income from equity affiliates and minority interest |
|
|
28.6 |
|
|
|
24.4 |
|
|
|
4.2 |
|
|
|
17.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
Operating income |
|
|
72.8 |
|
|
|
45.4 |
|
|
|
27.4 |
|
|
|
60.4 |
% |
Interest expense, net |
|
|
(26.1 |
) |
|
|
(27.9 |
) |
|
|
1.8 |
|
|
|
6.5 |
% |
Other expense, net |
|
|
(8.5 |
) |
|
|
(2.7 |
) |
|
|
(5.8 |
) |
|
|
(214.8 |
)% |
|
|
|
|
|
|
|
|
|
|
|
Income before income taxes |
|
|
38.2 |
|
|
|
14.8 |
|
|
|
23.4 |
|
|
|
158.1 |
% |
Income tax benefit (expense) |
|
|
5.6 |
|
|
|
(5.1 |
) |
|
|
10.7 |
|
|
NM |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
43.8 |
|
|
$ |
9.7 |
|
|
$ |
34.1 |
|
|
|
351.5 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted earnings per common share |
|
$ |
0.47 |
|
|
$ |
0.10 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
NM Not meaningful
Sales
Sales declined $688.7 million, or 31.3%, in the first nine months of 2009 due to the effects of the
global recession. The components of this decrease include the unfavorable impact of the decline in
volumes of 28.0% and the unfavorable impact of foreign exchange on sales of 5.4%. All operating
segments experienced declines in sales and volumes reflecting the significant impact of the global
recession on our end markets, particularly transportation and building and construction.
Cost of Sales
Cost of sales includes raw material, plant conversion, distribution and environmental remediation
related costs and plant related restructuring charges. These costs, as a percentage of sales,
declined to 83.2% of sales in the first nine months of 2009 as compared to 89.1% in the first nine
months of 2008. Cost of sales for the first nine months of 2009 includes a gain of $23.9 million
associated with the reimbursement of previously incurred environmental costs. Restructuring
charges in cost of sales were $23.2 million in the first nine months of 2009 and $11.9 million in
the same period in 2008. Lower raw material costs, the realization of restructuring savings and a
benefit from LIFO related to inventory reductions in the United States favorably impacted cost of
good sold in the first nine months of 2009 as compared to the same period in 2008.
Selling and Administrative
Selling and administrative includes selling, technology, administrative, and general corporate
expenses. These costs were $14.0 million lower in the first nine months of 2009 due to a $21.1
million curtailment gain, a decrease in insurance and bad debt expense and savings from our
restructuring activities, partially offset by increases in pension and incentive compensation
expenses.
Adjustment to Impairment of Goodwill
As previously disclosed in our 2008 Annual Report on Form 10-K, during the fourth quarter of 2008,
we identified indicators of potential impairment and evaluated the carrying values of goodwill and
other intangible and long-lived assets. The measurement of goodwill impairment consists of two
steps. In the first step, we compared the fair value of each reporting unit to its carrying value,
and determined that the fair value of both the Geon Compounds and Specialty Coatings reporting
units (reporting units within Performance Products and Solutions) was less than their corresponding
20
carrying values. Following that determination, we performed a second step in order to measure the
amount of the impairment by comparing the implied fair value of each reporting units goodwill to
its carrying value. The calculation of the goodwill impairment in this second step includes a
hypothetical allocation of the fair value of the assets and liabilities as if the reporting units
had been acquired. Due to the extensive work involved in performing the related asset appraisals,
we initially recognized an estimated impairment loss of $170.0 million in our 2008 Annual Report on
Form 10-K.
Subsequently, in the first quarter of 2009, we completed the second step of the analysis and
determined the final goodwill impairment charge as of December 31, 2008 was $175.0 million,
reflecting impairments of $147.8 million and $27.2 million for the Geon Compounds and Specialty
Coatings reporting units, respectively. This represented an increase in the goodwill impairment
charge for Specialty Coatings of approximately $12.4 million and a decrease for Geon Compounds of
$7.4 million, as compared to the preliminary estimates recorded in the fourth quarter of 2008. The
total difference of approximately $5.0 million from our preliminary estimate was recorded in the
first quarter of 2009.
This adjustment is recorded in the accompanying consolidated statements of operations and is
reflected within Corporate and eliminations in Note 13 to the accompanying consolidated financial
statements.
Income from Equity Affiliates
Income from equity affiliates is summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
September 30, |
(In millions) |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
SunBelt |
|
$ |
26.6 |
|
|
$ |
26.8 |
|
Other equity affiliates |
|
$ |
2.0 |
|
|
$ |
(2.4 |
) |
Income from other equity affiliates increased $4.2 million in the first nine months of 2009.
In the first nine months of 2008 we recorded $4.7 million of
charges related to our investment in Geon
Polimeros Andinos, a 50% owned equity affiliate.
Interest Expense, Net
The decrease in interest expense, net of $1.8 million for the first nine months of 2009 as compared
to the first nine months of 2008 was the result of lower average borrowing levels and lower
interest rates on our variable rate debt.
Included in interest expense, net for the nine months of 2009 and 2008 was interest income of $2.4
million and $2.5 million, respectively.
Other Expense, Net
Financing costs associated with our receivables sale facility, foreign currency gains and losses
and other miscellaneous items were as follows:
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended |
|
|
September 30, |
(In millions) |
|
2009 |
|
2008 |
|
|
|
|
|
|
|
|
|
Currency exchange gain |
|
$ |
1.3 |
|
|
$ |
1.4 |
|
Foreign exchange contracts loss |
|
|
(8.4 |
) |
|
|
(0.9 |
) |
Fees and discount on sale of trade receivables |
|
|
(1.0 |
) |
|
|
(2.8 |
) |
Other loss |
|
|
(0.4 |
) |
|
|
(0.4 |
) |
|
|
|
|
|
Other expense, net |
|
$ |
(8.5 |
) |
|
$ |
(2.7 |
) |
|
|
|
|
|
21
In the first quarter of 2009, we recorded $7.1 million in foreign currency-related losses,
which were primarily attributable to Euro-denominated exposures that were not hedged in connection
with the transition of treasury management services to new providers.
Income Tax (Expense) Benefit
For the first nine months of 2009, we recorded an income tax benefit of $5.6 million compared to
income tax expense of $5.1 million in the first nine months of 2008. We record our interim
provision for income taxes based on our estimated annual effective tax rate as well as certain
items discrete to the current period. Our interim provision as well as our estimated annual
effective tax rate is impacted by a number of factors including our U.S. federal, state, and
foreign income tax loss carryforwards, our ability to use them, as well as changes to our
unrealized tax benefits.
We decreased existing valuation allowances against our deferred tax assets by $34.6 million in the
first nine months of 2009. The non-cash benefit to income tax expense was $12.6 million and related
to various U.S. federal, state, local and foreign deferred tax assets. The remaining decrease of
$22.0 million related to pension and postretirement health care liabilities and was recorded as an
increase to accumulated other comprehensive income. We review all valuation allowances related to
deferred tax assets and will adjust these reserves when appropriate.
During the third quarter of 2009, we recognized $3.4 million of benefit related to a state tax
refund.
22
SEGMENT INFORMATION
Operating income is the primary financial measure reported to the chief operating decision maker
for purposes of making decisions, allocating resources to our segments and assessing their
performance. Operating income at the segment level (segment operating income) does not include:
corporate general and administrative costs that are not allocated to segments; intersegment sales
and profit eliminations; charges related to specific strategic initiatives, such as the
consolidation of operations; restructuring activities, including employee separation costs
resulting from personnel reduction programs, plant closure and phaseout costs; executive separation
agreements; share-based compensation costs; asset impairments; environmental remediation costs for
facilities no longer owned or closed in prior years; gains and losses on the divestiture of joint
ventures and equity investments; and certain other items that are not included in segment operating
income. These costs are included in Corporate and eliminations.
Sales and Operating Income Three Months Ended September 30, 2009 versus the Three Months Ended
September 30, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, |
|
|
|
|
(Dollars in millions) |
|
2009 |
|
2008 |
|
Change |
|
% Change |
Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International Color and Engineered Materials |
|
$ |
124.4 |
|
|
$ |
153.7 |
|
|
$ |
(29.3 |
) |
|
|
(19.1 |
)% |
Specialty Engineered Materials |
|
|
53.6 |
|
|
|
66.1 |
|
|
|
(12.5 |
) |
|
|
(18.9 |
)% |
Specialty Color, Additives and Inks |
|
|
52.2 |
|
|
|
60.1 |
|
|
|
(7.9 |
) |
|
|
(13.1 |
)% |
Performance Products and Solutions |
|
|
180.9 |
|
|
|
274.4 |
|
|
|
(93.5 |
) |
|
|
(34.1 |
)% |
PolyOne Distribution |
|
|
163.1 |
|
|
|
214.7 |
|
|
|
(51.6 |
) |
|
|
(24.0 |
)% |
Corporate and eliminations |
|
|
(25.9 |
) |
|
|
(33.9 |
) |
|
|
8.0 |
|
|
|
23.6 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
548.3 |
|
|
$ |
735.1 |
|
|
$ |
(186.8 |
) |
|
|
(25.4 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International Color and Engineered Materials |
|
$ |
8.4 |
|
|
$ |
4.6 |
|
|
$ |
3.8 |
|
|
|
82.6 |
% |
Specialty Engineered Materials |
|
|
5.9 |
|
|
|
5.0 |
|
|
|
0.9 |
|
|
|
18.0 |
% |
Specialty Color, Additives and Inks |
|
|
5.2 |
|
|
|
4.7 |
|
|
|
0.5 |
|
|
|
10.6 |
% |
Performance Products and Solutions |
|
|
12.0 |
|
|
|
5.3 |
|
|
|
6.7 |
|
|
|
126.4 |
% |
PolyOne Distribution |
|
|
6.5 |
|
|
|
9.4 |
|
|
|
(2.9 |
) |
|
|
(30.9 |
)% |
Resin and Intermediates |
|
|
3.8 |
|
|
|
9.6 |
|
|
|
(5.8 |
) |
|
|
(60.4 |
)% |
Corporate and eliminations |
|
|
14.4 |
|
|
|
(37.3 |
) |
|
|
51.7 |
|
|
NM |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
56.2 |
|
|
$ |
1.3 |
|
|
$ |
54.9 |
|
|
NM |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income as a percentage of sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International Color and Engineered Materials |
|
|
6.8 |
% |
|
|
3.0 |
% |
|
|
3.8 % |
points |
|
|
|
|
Specialty Engineered Materials |
|
|
11.0 |
% |
|
|
7.6 |
% |
|
|
3.4 % |
points |
|
|
|
|
Specialty Color, Additives and Inks |
|
|
10.0 |
% |
|
|
7.8 |
% |
|
|
2.2 % |
points |
|
|
|
|
Performance Products and Solutions |
|
|
6.6 |
% |
|
|
1.9 |
% |
|
|
4.7 % |
points |
|
|
|
|
PolyOne Distribution |
|
|
4.0 |
% |
|
|
4.4 |
% |
|
|
(0.4)% |
points |
|
|
|
|
Total |
|
|
10.2 |
% |
|
|
0.2 |
% |
|
|
10.0 % |
points |
|
|
|
|
International Color and Engineered Materials
Sales decreased $29.3 million, or 19.1%, in the third quarter of 2009 compared to the third quarter
of 2008. Approximately 15.5% of the decrease was due to lower volumes as a result of the effects of
the global recession on demand levels in Europe and Asia. Changes in currency exchange rates in the
quarter resulted in a decrease in sales of approximately 6.1%. These unfavorable items were
partially offset by the benefit of a slight improvement in the price and mix of products sold.
Operating income increased by $3.8 million, or 82.6%, in the third quarter of 2009 compared to the
third quarter of 2008 driven by declining raw material costs, the realization of savings from our
restructuring programs and reduced discretionary spending. These items were partially offset by the
impacts of lower volumes and changes in currency exchange rates.
23
Specialty Engineered Materials
Sales decreased $12.5 million, or 18.9%, in the third quarter of 2009 compared to the same period
of 2008 due to the decreased demand in our end markets related to transportation, building and
construction and general industrial applications. Volume declined approximately 15.8% in the third
quarter of 2009 versus the third quarter of 2008.
Operating income increased $0.9 million, or 18.0%, in the third quarter of 2009 compared to the
third quarter of 2008 driven primarily by lower raw material costs, the realization of savings from
restructuring, the benefit from LIFO related to the inventory reduction in the United States, and
reduced discretionary spending. These items more than offset the impact of declines in volumes.
Specialty Color, Additives and Inks
Sales decreased $7.9 million, or 13.1%, in the third quarter of 2009 compared to the third quarter
of 2008 due to the decreased demand in our end markets. Volumes declined 12.8% in the third quarter
of 2009 versus the third quarter of 2008.
Operating income improved $0.5 million, or 10.6%, primarily due to the benefits of a more
profitable sales mix, lower raw material costs, the realization of savings from our restructuring
activities, the benefit from LIFO related to the inventory reduction in the United States and
decreased discretionary spending, all of which offset the adverse impact of the decline in volumes.
Performance Products and Solutions
Sales decreased $93.5 million, or 34.1%, in the third quarter of 2009 compared to the third quarter
of 2008 due to the decreased demand in our end markets, particularly those related to the North
American building and construction market. Volumes declined 26.7% in the third quarter 2009 versus
the third quarter of 2008. Lower market prices associated with lower commodity costs resulted in
an 8.4% decline in sales during the third quarter of 2009 versus the third quarter of 2008.
Operating income increased $6.7 million, or 126.4%, in the third quarter of 2009 compared to the
third quarter of 2008 despite lower volume. LIFO reserve changes decreased operating income by $0.6
million in the third quarter of 2009 as compared to $6.8 million in the third quarter of 2008.
Beyond that, lower raw material costs, realization of savings from our restructuring activities and
reduced discretionary spending offset the impact of the significant decline in volume quarter to
quarter.
PolyOne Distribution
PolyOne Distribution sales decreased $51.6 million, or 24.0%, in the third quarter of 2009 compared
to the third quarter of 2008, as volume declined 9.7% with the remainder due to lower market
pricing.
Operating income decreased $2.9 million, or 30.9%, in the third quarter of 2009 compared to the
third quarter of 2008 due to the decline in volume, partially offset by realization of savings from
our restructuring activities and reduced discretionary spending.
Resin and Intermediates
During the third quarter of 2009, Resin and Intermediates operating income declined $5.8 million,
due primarily to lower earnings from our SunBelt joint venture. This decrease is due to lower
pricing and volume for caustic soda, partially offset by an increase in pricing and volume for
chlorine, as compared to the third quarter of 2008.
24
Corporate and Eliminations
Operating income from Corporate and eliminations was $14.4 million in the third quarter of 2009 as
compared to a loss of $37.3 million in the third quarter of 2008 due to the curtailment gain of
$21.1 million related to the phase out of benefits to be paid under certain of our postretirement
healthcare plan and a gain associated with the reimbursement of previously incurred environmental
costs of $23.9 million. In addition, operating results for Corporate and eliminations improved due
to decreased environmental remediation costs partially offset by higher pension and incentive
costs. Operating loss for the third quarter of 2008 included $4.7 million of charges related to our
investment in Geon Polimeros Andinos, a 50% owned equity affiliate. The following table breaks down
Corporate and eliminations into its components:
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended September 30, |
(In millions) |
|
2009 |
|
2008 |
Curtailment gain related to postretirement health care plan (a) |
|
$ |
21.1 |
|
|
|
|
|
Reimbursement of previously incurred environmental costs (b) |
|
|
23.9 |
|
|
|
|
|
Environmental remediation costs |
|
|
(5.4 |
) |
|
$ |
(10.4 |
) |
Employee separation and plant phaseout (c) |
|
|
(12.1 |
) |
|
|
(11.6 |
) |
Share-based compensation |
|
|
(0.8 |
) |
|
|
(0.7 |
) |
Incentive compensation |
|
|
(7.0 |
) |
|
|
(0.9 |
) |
Write-down of certain assets of and investment in equity affiliate (d) |
|
|
|
|
|
|
(4.7 |
) |
Unallocated pension & postretirement medical expense |
|
|
(3.3 |
) |
|
|
(1.9 |
) |
All other and eliminations (e) |
|
|
(2.0 |
) |
|
|
(7.1 |
) |
|
|
|
|
|
Total Corporate and eliminations |
|
$ |
14.4 |
|
|
$ |
(37.3 |
) |
|
|
|
|
|
|
|
|
(a) |
|
During the third quarter of 2009, we amended certain of our postretiree healthcare plans
whereby benefits to be paid under these plans will be phased out through 2012, resulting in a
curtailment gain of $21.1 million. |
|
(b) |
|
During the third quarter of 2009, we received $23.9 million from our former parent company,
as partial reimbursement for certain previously incurred environmental remediation costs. |
|
(c) |
|
During the third quarter of 2008, we announced the restructuring of certain manufacturing
assets, primarily in North America. In January 2009, we announced the initiation of further
cost saving measures that included eliminating approximately 370 jobs, implementing reduced
work schedules, closing a facility and idling certain other capacity. See Note 9, Employee
Separation and Plant Phaseout, to the accompanying consolidated financial statements for
further information. |
|
(d) |
|
During the third quarter of 2008, we recorded $2.6 million related to our proportionate share
of the write-down of certain assets by Geon Polimeros Andinos and a $2.1 million charge
related to our proportionate share of an impairment of our investment in Geon Polimeros
Andinos. |
|
(e) |
|
All other and eliminations is comprised of intersegment eliminations and corporate general
and administrative costs that are not allocated to segments. |
25
Sales and Operating Income Nine Months Ended September 30, 2009 versus the Nine Months Ended
September 30, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, |
|
|
|
|
(Dollars in millions) |
|
2009 |
|
2008 |
|
Change |
|
% Change |
Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International Color and Engineered Materials |
|
$ |
333.5 |
|
|
$ |
491.0 |
|
|
$ |
(157.5 |
) |
|
|
(32.1 |
)% |
Specialty Engineered Materials |
|
|
155.1 |
|
|
|
197.9 |
|
|
|
(42.8 |
) |
|
|
(21.6 |
)% |
Specialty Color, Additives and Inks |
|
|
146.2 |
|
|
|
179.3 |
|
|
|
(33.1 |
) |
|
|
(18.5 |
)% |
Performance Products and Solutions |
|
|
510.0 |
|
|
|
807.4 |
|
|
|
(297.4 |
) |
|
|
(36.8 |
)% |
PolyOne Distribution |
|
|
435.1 |
|
|
|
624.0 |
|
|
|
(188.9 |
) |
|
|
(30.3 |
)% |
Corporate and eliminations |
|
|
(71.7 |
) |
|
|
(102.7 |
) |
|
|
31.0 |
|
|
|
30.2 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
1,508.2 |
|
|
$ |
2,196.9 |
|
|
$ |
(688.7 |
) |
|
|
(31.3 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International Color and Engineered Materials |
|
$ |
13.9 |
|
|
$ |
22.8 |
|
|
$ |
(8.9 |
) |
|
|
(39.0 |
)% |
Specialty Engineered Materials |
|
|
11.0 |
|
|
|
11.1 |
|
|
|
(0.1 |
) |
|
|
(0.9 |
)% |
Specialty Color, Additives and Inks |
|
|
9.7 |
|
|
|
11.0 |
|
|
|
(1.3 |
) |
|
|
(11.8 |
)% |
Performance Products and Solutions |
|
|
35.4 |
|
|
|
18.9 |
|
|
|
16.5 |
|
|
|
87.3 |
% |
PolyOne Distribution |
|
|
15.3 |
|
|
|
21.9 |
|
|
|
(6.6 |
) |
|
|
(30.1 |
)% |
Resin and Intermediates |
|
|
23.5 |
|
|
|
24.2 |
|
|
|
(0.7 |
) |
|
|
(2.9 |
)% |
Corporate and eliminations |
|
|
(36.0 |
) |
|
|
(64.5 |
) |
|
|
28.5 |
|
|
|
(44.2 |
)% |
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
72.8 |
|
|
$ |
45.4 |
|
|
$ |
27.4 |
|
|
|
60.4 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income as a percentage of sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
International Color and Engineered Materials |
|
|
4.2 |
% |
|
|
4.6 |
% |
|
(0.4)% |
points |
|
|
|
Specialty Engineered Materials |
|
|
7.1 |
% |
|
|
5.6 |
% |
|
1.5 % |
points |
|
|
|
Specialty Color, Additives and Inks |
|
|
6.6 |
% |
|
|
6.1 |
% |
|
0.5 % |
points |
|
|
|
Performance Products and Solutions |
|
|
6.9 |
% |
|
|
2.3 |
% |
|
4.6 % |
points |
|
|
|
PolyOne Distribution |
|
|
3.5 |
% |
|
|
3.5 |
% |
|
0.0 % |
points |
|
|
|
Total |
|
|
4.8 |
% |
|
|
2.1 |
% |
|
2.7 % |
points |
|
|
|
International Color and Engineered Materials
Sales decreased $157.5 million, or 32.1%, in the first nine months of 2009 compared to the first
nine months of 2008. Volumes declined 26.6% in the first nine months of 2009 versus the first nine
months of 2008 due to the effects of the global recession in Europe and Asia. The remaining
decrease is primarily due to the unfavorable impact of currency exchange rate changes.
Operating income declined $8.9 million, or 39.0%, in the first nine months of 2009 compared to the
first nine months of 2008 driven by lower volumes. Unfavorable changes in currency exchange rates
reduced operating income by approximately $2.6 million versus the same period in 2008. These items
offset the favorable impacts of lower raw material costs, a more profitable sales mix, the
realization of restructuring savings and reduced discretionary spending.
Specialty Engineered Materials
Sales decreased $42.8 million, or 21.6%, in the first nine months of 2009 compared to the first
nine months of 2008 primarily due to the unfavorable impact of the reduced demand levels in our end
markets. Volumes declined 25.1% in the first nine months of 2009 versus the first nine months of
2008. Partially offsetting this decrease was the favorable impact of improved product mix of 3.1%.
Operating income decreased $0.1 million, or 0.9%, in the first nine months of 2009 compared to the
first nine of 2008 driven primarily due to the impact of a decline in volumes. This decline was
offset by the benefits of lower raw material costs, the realization of restructuring savings and
the benefit from LIFO related to the inventory reduction in the United States.
26
Specialty Color, Additives and Inks
Sales decreased $33.1 million, or 18.5%, in the first nine months of 2009 compared to the first
nine months of 2008 due primarily to a decline in volumes of 20.7%. Partially offsetting this
decrease was the favorable impact of mix and pricing of 4.1%.
Operating income declined $1.3 million, or 11.8%, in the first nine months of 2009 primarily due to
the impact of lower volumes. The impact of lower volumes was partially offset by improved pricing,
lower raw material costs, the benefit from LIFO related to the inventory reduction in the United
States, the realization of restructuring savings and reduced discretionary spending.
Performance Products and Solutions
Sales decreased $297.4 million, or 36.8%, in the first nine months of 2009 compared to the first
nine months of 2008 due to the decreased demand in our end markets, particularly those related to
the North American building and construction market. Volumes declined 33.5% in the first nine
months of 2009 versus the first nine months of 2008. Lower market prices associated with lower
commodity costs resulted in a 5.1% decline in sales during the first nine months of 2009 versus the
first nine months of 2008.
Operating income increased $16.5 million, or 87.3%, in the first nine months of 2009 compared to
the first nine months of 2008 despite lower volume. LIFO reserve changes added $10.2 million to
operating income in the first nine months of 2009 versus $12.0 million of expense in the first nine
months of 2008. Beyond that, decreased raw material costs and the realization of restructuring
savings more than offset the impact on earnings from the decline in volumes.
PolyOne Distribution
PolyOne Distribution sales decreased $188.9 million, or 30.3%, in the first nine months of 2009
compared to the first nine months of 2008, as volumes declined 18.9%, with the remainder due to
lower market pricing associated with lower commodity costs.
Operating income decreased $6.6 million, or 30.1%, in the first nine months of 2009 compared to the
first nine months of 2008 due primarily to the decline in volume.
Resin and Intermediates
During the first nine months of 2009, income from equity affiliates included in Resin and
Intermediates declined $0.7 million due to lower earnings from our SunBelt joint venture.
27
Corporate and Eliminations
Operating loss from Corporate and eliminations was $36.0 million in the first nine months of 2009
as compared to $64.5 million in the first nine months of 2008. Included in operating loss for
Corporate and eliminations for the nine months ended September 30, 2009 is a curtailment gain of
$21.1 million related to the phase out of benefits to be paid under certain of our postretirement
healthcare plans and a gain of $23.9 million related to the reimbursement of previously incurred
environmental costs. Operating loss for Corporate and eliminations also improved due to decreased
environmental remediation costs. These favorable items were partially offset by higher pension,
incentive costs, charges for employee separation and plant phaseout and a $5.0 million adjustment
in the first quarter of 2009 to our estimated 2008 year-end goodwill impairment charge. Operating
loss for the first nine months of 2008 included $4.7 million of charges related to our investment
in Geon Polimeros Andinos, a 50% owned equity affiliate. The following summarizes the components of
Corporate and eliminations:
|
|
|
|
|
|
|
|
|
|
|
Nine Months Ended September 30, |
(In millions) |
|
2009 |
|
2008 |
|
|
|
Curtailment of postretirement health care plan (a) |
|
$ |
21.1 |
|
|
$ |
|
|
Reimbursement of previously incurred environmental costs (b) |
|
|
23.9 |
|
|
|
|
|
Adjustment to impairment of goodwill (c) |
|
|
(5.0 |
) |
|
|
|
|
Environmental remediation costs |
|
|
(8.3 |
) |
|
|
(14.3 |
) |
Employee separation and plant phaseout (d) |
|
|
(25.2 |
) |
|
|
(13.1 |
) |
Share-based compensation |
|
|
(2.2 |
) |
|
|
(2.2 |
) |
Recognition of inventory step-up associated with GLS acquisition (e) |
|
|
|
|
|
|
(1.6 |
) |
Write-down of certain assets of and investment in equity affiliate (f) |
|
|
|
|
|
|
(4.7 |
) |
Incentive compensation |
|
|
(15.5 |
) |
|
|
(5.9 |
) |
Unallocated pension & postretirement medical expense |
|
|
(14.3 |
) |
|
|
(4.5 |
) |
All other and eliminations (g) |
|
|
(10.5 |
) |
|
|
(18.2 |
) |
|
|
|
|
|
Total Corporate and eliminations |
|
$ |
(36.0 |
) |
|
$ |
(64.5 |
) |
|
|
|
|
|
|
|
|
(a) |
|
During the third quarter of 2009, we amended certain of our postretiree healthcare plans
whereby benefits to be paid under these plans will be phased out through 2012, resulting in a
curtailment gain of $21.1 million. |
(b) |
|
During the third quarter of 2009, we received $23.9 million from our former parent company,
as partial reimbursement for certain previously incurred environmental remediation costs. |
(c) |
|
In the first quarter of 2009, we increased our estimated year-end goodwill impairment charge
of $170.0 million by $5.0 million, which is comprised of an increase of $12.4 million related
to our Specialty Coatings reporting unit and a decrease of $7.4 million to our Geon Compounds
reporting unit. See Note 3, Goodwill, to the accompanying consolidated financial statements
for further information. |
(d) |
|
During the third quarter of 2008, we announced the restructuring of certain manufacturing
assets, primarily in North America. In January 2009, we announced the initiation of further
cost saving measures that included eliminating approximately 370 jobs, implementing reduced
work schedules, closing a facility and idling certain other capacity. See Note 9, Employee
Separation and Plant Phaseout, to the accompanying consolidated financial statements for
further information. |
(e) |
|
Upon acquisition of GLS Corporation (GLS), GLSs inventory was initially stepped up from cost
to fair value. This difference was recognized with the first turn of inventory within
Corporate and eliminations. |
(f) |
|
In the third quarter of 2008, we recorded $2.6 million related to our proportionate share of
the write-down of certain assets by Geon Polimeros Andinos and a $2.1 million charge related
to an impairment of our investment in Geon Polimeros Andinos. |
(g) |
|
All other and eliminations is comprised of intersegment eliminations and corporate general
and administrative costs that are not allocated to segments. |
28
Liquidity and Capital Resources
|
|
|
|
|
|
|
|
|
(In millions) |
|
September 30, 2009 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
241.0 |
|
|
$ |
44.3 |
|
Accounts receivable sale facility availability |
|
|
103.4 |
|
|
|
121.4 |
|
|
|
|
|
|
Liquidity |
|
$ |
344.4 |
|
|
$ |
165.7 |
|
|
|
|
|
|
Liquidity is defined as an enterprises ability to generate adequate amounts of cash to meet both
current and future needs. These needs include paying obligations as they mature, maintaining
production capacity and providing for planned growth. Capital resources are sources of funds other
than those generated by operations. Liquidity increased by $178.7 million as of September 30, 2009
compared to December 31, 2008 due to a $196.7 million increase in cash and cash equivalents,
partially offset by a decline in our borrowing capacity on the accounts receivable facility. The
increase in cash primarily resulted from a substantial reduction in working capital investment
since the beginning of 2009.
Cash Flows
The following discussion focuses on the material components of cash flows from operating, investing
and financing activities from the end of the preceding fiscal year (December 31, 2008) to the date
of the most recent interim balance sheet (September 30, 2009).
Operating Activities In first nine months of 2009, net cash provided by operating activities was
$216.9 million as compared to $17.0 million in the first nine months of 2008. The increase of
$199.9 million was due primarily to increased earnings, a $190.7 million improvement in working
capital year over year and a $6.8 million increase in distributions from our equity affiliates,
which offset the repayment of amounts under our receivables sale facility of $14.2 million.
Investing Activities Net cash used by investing activities during the first nine months of 2009
was $15.9 million as compared to $180.9 million during the first nine months of 2008. Cash used by
investing activities in the first nine months of 2008 includes $150.0 million related to the
acquisition of GLS. Capital spending declined by $13.7 million due to management actions to
maintain liquidity while implementing the investment programs necessary to enable the realization
of restructuring savings.
Financing Activities Net cash used by financing activities in the first nine months of 2009 was
$5.5 million as compared to net cash provided by financing activities of $122.1 million in the
first nine months of 2008. Net cash provided by financing activities in the first nine months of
2008 primarily represents the proceeds from borrowings to fund the acquisition of GLS.
Liquidity and Capital Resources
As of September 30, 2009, we had existing facilities to access capital resources totaling
$532.9 million, of which $429.5 million of these resources was used, and $103.4 million remained
available to be drawn. As of September 30, 2009, we also had $241.0 million of cash and cash
equivalents adding to our available liquidity.
The following table summarizes our outstanding and available facilities as of September 30, 2009:
|
|
|
|
|
|
|
|
|
(In millions) |
|
Outstanding |
|
Available |
|
|
|
|
|
|
|
|
|
Long-term debt, including current maturities |
|
$ |
428.9 |
|
|
$ |
|
|
Receivables sale facility |
|
|
|
|
|
|
103.4 |
|
Short-term debt |
|
|
0.6 |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
429.5 |
|
|
$ |
103.4 |
|
|
|
|
|
|
29
Short-Term Debt
Through our Spanish subsidiary, we may sell a portion of our accounts receivable through factoring
transactions. As of September 30, 2009, there were no receivables sold through factoring
transactions.
Long-Term Debt
As of September 30, 2009, long-term debt totaled $428.9 million, with maturities ranging from 2009
to 2015. Current maturities of long-term debt at September 30, 2009 were $39.9 million, which
includes $20.0 million of our 6.91% medium-term notes that were repaid upon maturity on October 6,
2009 and $19.9 million of our 6.52% medium-term notes due February 23, 2010. For more information
about our debt, see Note 11, Financing Arrangements, to the accompanying condensed consolidated
financial statements.
Guarantee and Agreement
We entered into a definitive Guarantee and Agreement with Citicorp USA, Inc., KeyBank National
Association and National City Bank on June 6, 2006. Under this Guarantee and Agreement, we
guarantee some treasury management and banking services provided to us and our subsidiaries, such
as foreign currency forwards, letters of credit and bank overdrafts. This guarantee is secured by
our inventories located in the United States.
Credit Facility
On January 3, 2008, we entered into a credit agreement with Citicorp USA, Inc., as administrative
agent and as issuing bank, and The Bank of New York, as paying agent. The credit agreement provides
for an unsecured revolving and letter of credit facility with total commitments of up to
$40 million. The credit agreement expires on March 20, 2011.
Borrowings under the revolving credit facility are based on the applicable LIBOR rate plus a fixed
facility fee of 4.77%. At September 30, 2009, we had outstanding borrowings under the revolving
credit facility of $40.0 million that are included in Long-term debt on the accompanying condensed
consolidated balance sheets. The credit agreement contains covenants that, among other things,
restrict our ability to incur liens, and various other customary provisions, including affirmative
and negative covenants, and representations and warranties. As of September 30, 2009, we were in
compliance with these covenants.
Receivables Sale Facility
As of September 30, 2009, we had a receivables sale facility outstanding in the United States and
Canada. These facilities expire in June 2012. The maximum proceeds that we may receive are limited
to the lesser of $200.0 million or 85% of the eligible domestic and Canadian accounts receivable
sold. This facility also makes up to $40.0 million available for issuing standby letters of credit
as a sub-limit within the $200.0 million facility, of which $12.9 million was used at September 30,
2009.
The facility requires us to maintain a minimum fixed charge coverage ratio (defined as Adjusted
EBITDA less capital expenditures, divided by interest expense and scheduled debt repayments for the
next four quarters) of at least 1 to 1 when average excess availability under the facility is $40.0
million or less. As of September 30, 2009, the average excess availability under the facility was
greater than $40.0 million. Additionally, the fixed charge coverage ratio exceeded 1 to 1 as of
September 30, 2009.
Of the capital resource facilities available to us as of September 30, 2009, the portion of the
receivables sale facility that was actually sold provided security for the transfer of ownership of
these receivables. Each indenture governing our senior unsecured notes and debentures and our
guarantee of the SunBelt notes allows a specific level of secured debt, above which security must
be provided on each indenture and our guarantee of the SunBelt notes. The receivables sale facility
and our guarantee of the SunBelt notes are not considered debt under the covenants associated with
our senior unsecured notes and debentures. As of September 30, 2009, we had not sold any accounts
receivable under the receivables sale facility and had guaranteed $54.8 million of our SunBelt
equity affiliates debt.
We expect that cash flows from operations in 2009 will enable us to maintain existing levels of
available capital resources and meet our cash requirements. Expected sources of cash in 2009
include cash from operations, cash distributions from equity affiliates, proceeds from the sale of
previously closed facilities and redundant assets and the
30
divestment of certain investments not core to our forward strategy. Expected uses of cash in 2009
include interest expense and discounts on the sale of accounts receivable, cash taxes,
contributions to a defined benefit pension plan, debt retirements (including current maturities),
environmental remediation at inactive and formerly owned sites and capital expenditures. Capital
expenditures are currently estimated to approximate $25 million in 2009, primarily to support and
maintain manufacturing operations and restructuring actions.
We may from time to time seek to retire or purchase our outstanding debt through cash purchases
and/or exchanges for equity securities, in open market purchases, privately negotiated transactions
or otherwise. Such repurchases or exchanges, if any, will depend on prevailing market conditions,
our liquidity requirements, contractual restrictions and other factors. The amounts involved may be
material. Disruptions, uncertainty or volatility in the credit markets may adversely impact the
availability of credit already arranged and the availability and cost of credit in the future.
These market conditions may limit our ability to replace, in a timely manner, maturing liabilities
and access the capital necessary to grow and maintain our business.
Notes Receivable
As of September 30, 2009, included in Other non-current assets was $22.9 million outstanding on a
seller note receivable due from Excel Polymers, LLC (Excel), who purchased our elastomers and
performance additives business in February 2006. During the second quarter of 2009, we and Excel
agreed to extend the maturity of the seller note to February 29, 2012. As a result of this
extension, we were given a secured position in the assets of the business. This note accrues
interest at 10% per annum and is due in full with accrued interest at maturity. Also included in
Other non-current assets as of September 30, 2009 is $7.9 million outstanding on a seller note
receivable due to us from OSullivan Films, which purchased our engineered films business in August
2004. This note accrues interest at 7% per annum and is due in full with accrued interest at
maturity in December 2010.
Contractual Obligations
We have future obligations under various contracts relating to debt and interest payments,
operating leases, standby letters of credit, pension and postretirement benefit plans and purchase
obligations. On September 1, 2009, we adopted changes to our postretirement healthcare plan whereby
effective January 1, 2010, the plan, for certain eligible retirees, will be discontinued, and
benefits will be phased out through December 31, 2012, thereby reducing our total future
contributions by approximately $58 million. There were no other significant changes to the
obligations as reported in our 2008 Annual Report on Form 10-K.
31
Critical Accounting Policies and Estimates
During the first nine months of 2009, there were no significant changes to our critical accounting
policies and estimates as reported in our 2008 Annual Report on Form 10-K, other than those
described below:
Goodwill As previously disclosed in our 2008 Annual Report on Form 10-K, during the fourth
quarter of 2008, we concluded that indicators of potential impairment were present and evaluated
the carrying values of goodwill and intangible and other long-lived assets. Based on the results of
this preliminary review, we recorded a non-cash impairment charge to reduce the carrying value of
goodwill to its estimated fair value. The non-cash impairment charge recognized in the fourth
quarter of 2008 was $170.0 million. This charge was measured and recognized on an estimated basis
following the guidance in FASB ASC Topic 350, Intangibles Goodwill and Other, as described below.
The measurement of goodwill impairment consists of two steps. In the first step, which we completed
in the fourth quarter of 2008, we compared the fair value of each reporting unit to its carrying
value, and determined that the fair value of both the Geon Compounds and Specialty Coatings
reporting units (reporting units within Performance Products and Solutions) was less than their
corresponding carrying values. Following that determination, we performed a second step in order to
measure the amount of the impairment loss by comparing the implied fair value of each reporting
units goodwill to its carrying value. The calculation of the goodwill impairment in this second
step includes hypothetically valuing all of the tangible and intangible assets of the impaired
reporting units as if the reporting units had been acquired in a business combination. Due to the
extensive work involved in performing these valuations, we initially recognized an estimated
impairment loss and indicated that the final impairment measurement would be completed during the
first quarter of 2009, with any resulting adjustments recorded upon completion of the analysis.
As a result of the completion of the step two analysis, we determined that the final goodwill
impairment charge as of December 31, 2008 was $175.0 million, which consisted of $147.8 million and
$27.2 million for the Geon Compounds and Specialty Coatings reporting units, respectively. This
represents an increase in the goodwill impairment charge for Specialty Coatings of $12.4 million
and a decrease for Geon Compounds of $7.4 million, as compared to the preliminary estimates
recorded in the fourth quarter of 2008. The difference of $5.0 million as compared to our
preliminary estimated charge of $170.0 million was recorded in the first quarter of 2009.
This adjustment is recorded in the accompanying consolidated statements of operations on the line
Adjustment to impairment of goodwill and is reflected on the line Corporate and eliminations in
Note 13, Segment Information.
CAUTIONARY NOTE ON FORWARD-LOOKING STATEMENTS
In this quarterly report on Form 10-Q, statements that are not reported financial results or other
historical information are forward-looking statements within the meaning of the Private
Securities Litigation Reform Act of 1995. Forward-looking statements give current expectations or
forecasts of future events and are not guarantees of future performance. They are based on
managements expectations that involve a number of business risks and uncertainties, any of which
could cause actual results to differ materially from those expressed in or implied by the
forward-looking statements. They use words such as will, anticipate, estimate, expect,
project, intend, plan, believe and other words and terms of similar meaning in connection
with any discussion of future operating or financial performance and/or sales. Factors that could
cause actual results to differ materially from those implied by these forward-looking statements
include, but are not limited to:
|
|
|
the effect on foreign operations of currency fluctuations, tariffs and other
political, economic and regulatory risks; |
|
|
|
|
changes in polymer consumption growth rates in the markets where PolyOne conducts
business; |
|
|
|
|
changes in global industry capacity or in the rate at which anticipated changes in
industry capacity come online in the PVC, chlor alkali, vinyl chloride monomer (VCM) or
other industries in which PolyOne participates; |
|
|
|
|
fluctuations in raw material prices, quality and supply and in energy prices and
supply; |
|
|
|
|
production outages or material costs associated with scheduled or unscheduled
maintenance programs; |
32
|
|
|
unanticipated developments that could occur with respect to contingencies such as
litigation and environmental matters, including any developments that would require any
increase in our costs and/or reserves for such contingencies; |
|
|
|
|
an inability to achieve or delays in achieving or achievement of less than the
anticipated financial benefit from initiatives related to working capital reductions,
cost reductions and employee productivity goals; |
|
|
|
|
an inability to raise or sustain prices for products or services; |
|
|
|
|
an inability to maintain appropriate relations with unions and employees; |
|
|
|
|
the continued degradation in the North American residential construction market; |
|
|
|
|
the timing of plant closings in connection with the recently announced manufacturing
realignments; |
|
|
|
|
separation and severance amounts that differ from original estimates because of the
timing of employee terminations; |
|
|
|
|
amounts for non-cash charges relating to property, plant and equipment that differ
from the original estimates because of the ultimate fair market value of such property,
plant and equipment; |
|
|
|
|
amounts required for capital expenditures at remaining locations changing based on
the level of expenditures required to shift production capacity; |
|
|
|
|
our ability to realize anticipated savings and operational benefits from our
realigning of assets, including those related to closure of certain production
facilities; |
|
|
|
|
the financial condition of our customers, including the ability of customers
(especially those that may be highly leveraged and those with inadequate liquidity) to
maintain their credit availability; |
|
|
|
|
disruptions, uncertainty or volatility in the credit markets that could adversely
impact the availability of credit already arranged and the availability and cost of
credit in the future; and |
|
|
|
|
other factors affecting our business beyond our control, including, without
limitation, changes in the general economy, changes in interest rates and changes in
the rate of inflation. |
We cannot guarantee that any forward-looking statement will be realized, although we believe we
have been prudent in our plans and assumptions. Achievement of future results is subject to risks,
uncertainties and inaccurate assumptions. Should known or unknown risks or uncertainties
materialize, or should underlying assumptions prove inaccurate, actual results could vary
materially from those anticipated, estimated or projected. Investors should bear this in mind as
they consider forward-looking statements. We undertake no obligation to publicly update
forward-looking statements, whether as a result of new information, future events or otherwise,
except as otherwise required by law. You are advised, however, to consult any further disclosures
we make on related subjects in our reports on Forms 10-Q, 8-K and 10-K furnished to the SEC. You
should understand that it is not possible to predict or identify all risk factors. Consequently,
you should not consider any such list to be a complete set of all potential risks or uncertainties.
Item 3. Quantitative and Qualitative Disclosures about Market Risk
We are exposed to certain market risks as part of our ongoing business operations, including risks
from changes in interest rates on debt obligations and foreign currency exchange rates that could
impact our financial condition, results of operations and cash flows. We manage our exposure to
these and other market risks through regular operating and financing activities, including the use
of derivative financial instruments. We intend to use these derivative financial instruments as
risk management tools and not for speculative investment purposes.
Interest rate exposure We are subject to interest rate risk related to our floating rate debt. As
of September 30, 2009, approximately 91% of the principal amount of our debt obligations were at
fixed rates. Additionally, borrowings under the revolving credit facility are based on the
applicable LIBOR rate plus a fixed facility fee of 4.77%. There would be no significant impact on
our interest expense or cash flows from either a 10% increase or decrease in market rates of
interest on our outstanding variable rate debt as of September 30, 2009.
To help manage borrowing costs, we may periodically enter into interest rate swap agreements. Under
these arrangements, we agree to exchange, at specified intervals, the difference between fixed and
floating interest amounts on agreed-upon notional principal amounts. As of September 30, 2009,
there were no outstanding interest rate swap agreements.
Foreign currency exposure We enter into intercompany lending transactions that are denominated in
various foreign currencies and are subject to financial exposure from foreign exchange rate
movement from the date a loan is recorded to
33
the date it is settled or revalued. To mitigate this risk, we enter into foreign exchange
contracts. These contracts are not treated as hedges and, as a result, are marked to market, with
the resulting gains and losses recognized as other income or expense in the accompanying
consolidated statements of operations. Gains and losses on these contracts generally offset gains
or losses on the assets and liabilities being hedged. At September 30, 2009, these agreements had a
fair value of $0.8 million. The estimated potential effect on the fair values of these foreign
exchange contracts, outstanding as of September 30, 2009, given a 10% change in exchange rates
would not have a material impact on pre-tax income. We do not hold or issue financial instruments
for trading purposes. For more information about our foreign currency exposure, see Note 16,
Financial Instruments, to the accompanying consolidated financial statements.
We face translation risks related to the changes in foreign currency exchange rates. Amounts
invested in our foreign operations are translated into U.S. dollars at the exchange rates in effect
at the balance sheet date. The resulting translation adjustments are recorded as a component of
accumulated other comprehensive income (loss) in shareholders equity. Net sales and expenses in
our foreign operations foreign currencies are translated into varying amounts of U.S. dollars
depending upon whether the U.S. dollar weakens or strengthens against other currencies. Therefore,
changes in exchange rates may either positively or negatively affect our net sales and expenses
from foreign operations as expressed in U.S. dollars.
Item 4. Controls and Procedures
Disclosure controls and procedures
PolyOnes management, under the supervision of and with the participation of its Chief Executive
Officer and its Chief Financial Officer, has evaluated the effectiveness of the design and
operation of PolyOnes disclosure controls and procedures, as defined in Rules 13a-15(e) and
15d-15(e) under the Securities Exchange Act of 1934, as of the end of the period covered by this
quarterly report. Based upon this evaluation, PolyOnes Chief Executive Officer and Chief Financial
Officer have concluded that, as of the end of the period covered by this quarterly report, its
disclosure controls and procedures were effective.
Changes in internal control over financial reporting
There were no changes in PolyOnes internal control over financial reporting during the quarter
ended September 30, 2009 that have materially affected, or are reasonably likely to materially
affect, its internal control over financial reporting.
34
Part II Other Information
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
The table below sets forth information regarding repurchases by the Company of its common shares
during the period indicated:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Maximum |
|
|
|
|
|
|
|
|
|
|
Total Number of |
|
Number of |
|
|
|
|
|
|
|
|
|
|
Shares Purchased |
|
Shares that May |
|
|
|
|
|
|
|
|
|
|
as Part of Publicly |
|
Yet be Purchased |
|
|
Total Number of |
|
Average Price |
|
Announced |
|
Under the |
Period |
|
Shares Purchased |
|
Paid Per Share |
|
Program |
|
Program (1) |
July 1 to July 31 |
|
|
1,623 |
(2) |
|
$ |
3.66 |
|
|
|
|
|
|
|
8,750,000 |
|
August 1 to August 31 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8,750,000 |
|
September 1 to September 30 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8,750,000 |
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
1,623 |
|
|
$ |
3.66 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
On August 18, 2008, our Board of Directors approved a stock repurchase program
authorizing us, depending upon market conditions and other factors, to repurchase up to
10.0 million shares of our common stock, in the open market or in privately negotiated
transactions. |
|
(2) |
|
Represents shares surrendered or deemed surrendered to our company to satisfy the tax
withholding obligations in connection with the vesting of restricted stock. |
35
Item 6. Exhibits
|
|
|
Exhibit No. |
|
Description of Exhibit |
|
10.1
|
|
Undetermined Time Employment Contract between PolyOne
Luxembourg s.a.r.l. and Bernard Baert, incorporated herein by
reference to Exhibit 10.1 to the Companys Form 8-K, filed
with the Commission on September 2, 2009 (SEC File No.
1-106091) |
|
|
|
31.1
|
|
Certification of Stephen D. Newlin, Chairman, President and
Chief Executive Officer, pursuant to SEC Rules 13a-14(a) and
15d-14(a), adopted pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002 |
|
|
|
31.2
|
|
Certification of Robert M. Patterson, Senior Vice President
and Chief Financial Officer, pursuant to SEC Rules 13a-14(a)
and 15d-14(a), adopted pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002 |
|
|
|
32.1
|
|
Certification of Stephen D. Newlin, Chairman, President and
Chief Executive Officer, pursuant to 18 U.S.C. Section 1350,
adopted pursuant to Section 906 of the Sarbanes-Oxley Act of
2002 |
|
|
|
32.2
|
|
Certification of Robert M. Patterson, Senior Vice President
and Chief Financial Officer, pursuant to 18 U.S.C. Section
1350, adopted pursuant to Section 906 of the Sarbanes-Oxley
Act of 2002 |
36
SIGNATURE
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused
this report to be signed on its behalf by the undersigned thereunto duly authorized.
|
|
|
|
|
November 4, 2009 |
POLYONE CORPORATION
|
|
|
/s/ Robert M. Patterson
|
|
|
Robert M. Patterson |
|
|
Senior Vice President and Chief Financial Officer
(Principal Financial Officer and Principal Accounting Officer) |
37
EXHIBIT INDEX
|
|
|
Exhibit No. |
|
Description of Exhibit |
10.1
|
|
Undetermined Time Employment Contract between PolyOne
Luxembourg s.a.r.l. and Bernard Baert, incorporated herein by
reference to Exhibit 10.1 to the Companys Form 8-K, filed
with the Commission on September 2, 2009 (SEC File No.
1-106091) |
|
|
|
31.1
|
|
Certification of Stephen D. Newlin, Chairman, President and
Chief Executive Officer, pursuant to SEC Rules 13a-14(a) and
15d-14(a), adopted pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002 |
|
|
|
31.2
|
|
Certification of Robert M. Patterson, Senior Vice President
and Chief Financial Officer, pursuant to SEC Rules 13a-14(a)
and 15d-14(a), adopted pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002 |
|
|
|
32.1
|
|
Certification of Stephen D. Newlin, Chairman, President and
Chief Executive Officer, pursuant to 18 U.S.C. Section 1350,
adopted pursuant to Section 906 of the Sarbanes-Oxley Act of
2002 |
|
|
|
32.2
|
|
Certification of Robert M. Patterson, Senior Vice President
and Chief Financial Officer, pursuant to 18 U.S.C. Section
1350, adopted pursuant to Section 906 of the Sarbanes-Oxley
Act of 2002 |
38